Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service

The current JSME rules on Fitness-for-Service only applies the Elastic Plastic Fracture Mechanics (EPFM) method, including the two-parameters method for flaw evaluation of cast stainless steel (CASS) pipes, while plastic collapse is expected to occur in the case of low ferrite content or low thermal...

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Autores principales: Kiminobu HOJO, Mayumi OCHI, Naoki OGAWA, Shotaro HAYASHI, Wataru NISHI, Takahisa YAMANE
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Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2017
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spelling oai:doaj.org-article:642130283d154e64abac561f6e6497052021-11-26T07:06:30ZFlaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service2187-974510.1299/mej.16-00642https://doaj.org/article/642130283d154e64abac561f6e6497052017-08-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/4/4/4_16-00642/_pdf/-char/enhttps://doaj.org/toc/2187-9745The current JSME rules on Fitness-for-Service only applies the Elastic Plastic Fracture Mechanics (EPFM) method, including the two-parameters method for flaw evaluation of cast stainless steel (CASS) pipes, while plastic collapse is expected to occur in the case of low ferrite content or low thermal aging condition. The EPFM method of the JSME rules introduces Z-factor for simplification similar to ASME Sec. XI. The Z-factor equation for CASS pipe was derived with the assumption of a penetrated circumferential flaw, 20% ferrite content, J-R curve of fully aged material, and stress-strain (S-S) curve of unaged material, which are very conservative conditions. In order to revise the current JSME rules for a more practical and accurate flaw evaluation of CASS pipe, this paper introduced to the rules, a limit load method for low ferrite content or low thermal aging condition, and prediction models of S-S and J-R curves for thermal aging. These were verified by fracture tests using flat plate specimens with a surface flaw and detailed FE analyses. Also applicability of a Z-factor equation for an axial flaw was proposed by other authors. This paper is a technical basis for the code revision of the JSME rules.Kiminobu HOJOMayumi OCHINaoki OGAWAShotaro HAYASHIWataru NISHITakahisa YAMANEThe Japan Society of Mechanical Engineersarticlecast stainless steelnet section criterionlimit loadductile fracturej-integraltwo-parameters methodj-t criterionallowable flawrules on fitness-for-servicej-r curvethermal agingepfmz-factorMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 4, Iss 4, Pp 16-00642-16-00642 (2017)
institution DOAJ
collection DOAJ
language EN
topic cast stainless steel
net section criterion
limit load
ductile fracture
j-integral
two-parameters method
j-t criterion
allowable flaw
rules on fitness-for-service
j-r curve
thermal aging
epfm
z-factor
Mechanical engineering and machinery
TJ1-1570
spellingShingle cast stainless steel
net section criterion
limit load
ductile fracture
j-integral
two-parameters method
j-t criterion
allowable flaw
rules on fitness-for-service
j-r curve
thermal aging
epfm
z-factor
Mechanical engineering and machinery
TJ1-1570
Kiminobu HOJO
Mayumi OCHI
Naoki OGAWA
Shotaro HAYASHI
Wataru NISHI
Takahisa YAMANE
Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
description The current JSME rules on Fitness-for-Service only applies the Elastic Plastic Fracture Mechanics (EPFM) method, including the two-parameters method for flaw evaluation of cast stainless steel (CASS) pipes, while plastic collapse is expected to occur in the case of low ferrite content or low thermal aging condition. The EPFM method of the JSME rules introduces Z-factor for simplification similar to ASME Sec. XI. The Z-factor equation for CASS pipe was derived with the assumption of a penetrated circumferential flaw, 20% ferrite content, J-R curve of fully aged material, and stress-strain (S-S) curve of unaged material, which are very conservative conditions. In order to revise the current JSME rules for a more practical and accurate flaw evaluation of CASS pipe, this paper introduced to the rules, a limit load method for low ferrite content or low thermal aging condition, and prediction models of S-S and J-R curves for thermal aging. These were verified by fracture tests using flat plate specimens with a surface flaw and detailed FE analyses. Also applicability of a Z-factor equation for an axial flaw was proposed by other authors. This paper is a technical basis for the code revision of the JSME rules.
format article
author Kiminobu HOJO
Mayumi OCHI
Naoki OGAWA
Shotaro HAYASHI
Wataru NISHI
Takahisa YAMANE
author_facet Kiminobu HOJO
Mayumi OCHI
Naoki OGAWA
Shotaro HAYASHI
Wataru NISHI
Takahisa YAMANE
author_sort Kiminobu HOJO
title Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
title_short Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
title_full Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
title_fullStr Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
title_full_unstemmed Flaw evaluation of cast stainless steel pipe for revision of JSME rules on fitness for service
title_sort flaw evaluation of cast stainless steel pipe for revision of jsme rules on fitness for service
publisher The Japan Society of Mechanical Engineers
publishDate 2017
url https://doaj.org/article/642130283d154e64abac561f6e649705
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