3D Printing Bioinspired Ceramic Composites

Abstract Natural structural materials like bone and shell have complex, hierarchical architectures designed to control crack propagation and fracture. In modern composites there is a critical trade-off between strength and toughness. Natural structures provide blueprints to overcome this, however th...

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Autores principales: Ezra Feilden, Claudio Ferraro, Qinghua Zhang, Esther García-Tuñón, Eleonora D’Elia, Finn Giuliani, Luc Vandeperre, Eduardo Saiz
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Publicado: Nature Portfolio 2017
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Acceso en línea:https://doaj.org/article/64cf2f4833434d058c1d0ec62d01c426
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spelling oai:doaj.org-article:64cf2f4833434d058c1d0ec62d01c4262021-12-02T11:53:12Z3D Printing Bioinspired Ceramic Composites10.1038/s41598-017-14236-92045-2322https://doaj.org/article/64cf2f4833434d058c1d0ec62d01c4262017-10-01T00:00:00Zhttps://doi.org/10.1038/s41598-017-14236-9https://doaj.org/toc/2045-2322Abstract Natural structural materials like bone and shell have complex, hierarchical architectures designed to control crack propagation and fracture. In modern composites there is a critical trade-off between strength and toughness. Natural structures provide blueprints to overcome this, however this approach introduces another trade-off between fine structural manipulation and manufacturing complex shapes in practical sizes and times. Here we show that robocasting can be used to build ceramic-based composite parts with a range of geometries, possessing microstructures unattainable by other production technologies. This is achieved by manipulating the rheology of ceramic pastes and the shear forces they experience during printing. To demonstrate the versatility of the approach we have fabricated highly mineralized composites with microscopic Bouligand structures that guide crack propagation and twisting in three dimensions, which we have followed using an original in-situ crack opening technique. In this way we can retain strength while enhancing toughness by using strategies taken from crustacean shells.Ezra FeildenClaudio FerraroQinghua ZhangEsther García-TuñónEleonora D’EliaFinn GiulianiLuc VandeperreEduardo SaizNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 7, Iss 1, Pp 1-9 (2017)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Ezra Feilden
Claudio Ferraro
Qinghua Zhang
Esther García-Tuñón
Eleonora D’Elia
Finn Giuliani
Luc Vandeperre
Eduardo Saiz
3D Printing Bioinspired Ceramic Composites
description Abstract Natural structural materials like bone and shell have complex, hierarchical architectures designed to control crack propagation and fracture. In modern composites there is a critical trade-off between strength and toughness. Natural structures provide blueprints to overcome this, however this approach introduces another trade-off between fine structural manipulation and manufacturing complex shapes in practical sizes and times. Here we show that robocasting can be used to build ceramic-based composite parts with a range of geometries, possessing microstructures unattainable by other production technologies. This is achieved by manipulating the rheology of ceramic pastes and the shear forces they experience during printing. To demonstrate the versatility of the approach we have fabricated highly mineralized composites with microscopic Bouligand structures that guide crack propagation and twisting in three dimensions, which we have followed using an original in-situ crack opening technique. In this way we can retain strength while enhancing toughness by using strategies taken from crustacean shells.
format article
author Ezra Feilden
Claudio Ferraro
Qinghua Zhang
Esther García-Tuñón
Eleonora D’Elia
Finn Giuliani
Luc Vandeperre
Eduardo Saiz
author_facet Ezra Feilden
Claudio Ferraro
Qinghua Zhang
Esther García-Tuñón
Eleonora D’Elia
Finn Giuliani
Luc Vandeperre
Eduardo Saiz
author_sort Ezra Feilden
title 3D Printing Bioinspired Ceramic Composites
title_short 3D Printing Bioinspired Ceramic Composites
title_full 3D Printing Bioinspired Ceramic Composites
title_fullStr 3D Printing Bioinspired Ceramic Composites
title_full_unstemmed 3D Printing Bioinspired Ceramic Composites
title_sort 3d printing bioinspired ceramic composites
publisher Nature Portfolio
publishDate 2017
url https://doaj.org/article/64cf2f4833434d058c1d0ec62d01c426
work_keys_str_mv AT ezrafeilden 3dprintingbioinspiredceramiccomposites
AT claudioferraro 3dprintingbioinspiredceramiccomposites
AT qinghuazhang 3dprintingbioinspiredceramiccomposites
AT esthergarciatunon 3dprintingbioinspiredceramiccomposites
AT eleonoradelia 3dprintingbioinspiredceramiccomposites
AT finngiuliani 3dprintingbioinspiredceramiccomposites
AT lucvandeperre 3dprintingbioinspiredceramiccomposites
AT eduardosaiz 3dprintingbioinspiredceramiccomposites
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