Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness.
Surface condition is one of the dominant factors affecting fatigue life. Considering the complexity of surface condition, a relatively efficient and economic approach based on surface reconstruction and interpolation method was proposed. The effect of surface roughness on the fatigue life of 6061-T6...
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2021
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oai:doaj.org-article:66837a797f9347a28c1591b6c22474832021-12-02T20:07:03ZFatigue life analysis for 6061-T6 aluminum alloy based on surface roughness.1932-620310.1371/journal.pone.0252772https://doaj.org/article/66837a797f9347a28c1591b6c22474832021-01-01T00:00:00Zhttps://doi.org/10.1371/journal.pone.0252772https://doaj.org/toc/1932-6203Surface condition is one of the dominant factors affecting fatigue life. Considering the complexity of surface condition, a relatively efficient and economic approach based on surface reconstruction and interpolation method was proposed. The effect of surface roughness on the fatigue life of 6061-T6 aluminum alloy is studied to analyze the fatigue life by surface roughness parameters. Surface topography was simplified into a series of elliptic micro notches, and empirical formula for stress concentration factor is established based on simulation work. Then the extraction method of surface curve is proposed to effectively represent the real surface roughness through 3D model reconstruction. Experiment of surface roughness verified the correctness of the model. The relationship between surface roughness and fatigue life is established and the calculated value of the fatigue life is compared with the test results. The maximum error is 15.65%, indicating that the formula established is reasonable and effective.Yali YangHao ChenWang FengSha XuYongfang LiRuoping ZhangPublic Library of Science (PLoS)articleMedicineRScienceQENPLoS ONE, Vol 16, Iss 6, p e0252772 (2021) |
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Medicine R Science Q Yali Yang Hao Chen Wang Feng Sha Xu Yongfang Li Ruoping Zhang Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
description |
Surface condition is one of the dominant factors affecting fatigue life. Considering the complexity of surface condition, a relatively efficient and economic approach based on surface reconstruction and interpolation method was proposed. The effect of surface roughness on the fatigue life of 6061-T6 aluminum alloy is studied to analyze the fatigue life by surface roughness parameters. Surface topography was simplified into a series of elliptic micro notches, and empirical formula for stress concentration factor is established based on simulation work. Then the extraction method of surface curve is proposed to effectively represent the real surface roughness through 3D model reconstruction. Experiment of surface roughness verified the correctness of the model. The relationship between surface roughness and fatigue life is established and the calculated value of the fatigue life is compared with the test results. The maximum error is 15.65%, indicating that the formula established is reasonable and effective. |
format |
article |
author |
Yali Yang Hao Chen Wang Feng Sha Xu Yongfang Li Ruoping Zhang |
author_facet |
Yali Yang Hao Chen Wang Feng Sha Xu Yongfang Li Ruoping Zhang |
author_sort |
Yali Yang |
title |
Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
title_short |
Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
title_full |
Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
title_fullStr |
Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
title_full_unstemmed |
Fatigue life analysis for 6061-T6 aluminum alloy based on surface roughness. |
title_sort |
fatigue life analysis for 6061-t6 aluminum alloy based on surface roughness. |
publisher |
Public Library of Science (PLoS) |
publishDate |
2021 |
url |
https://doaj.org/article/66837a797f9347a28c1591b6c2247483 |
work_keys_str_mv |
AT yaliyang fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness AT haochen fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness AT wangfeng fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness AT shaxu fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness AT yongfangli fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness AT ruopingzhang fatiguelifeanalysisfor6061t6aluminumalloybasedonsurfaceroughness |
_version_ |
1718375306243342336 |