Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding

A large number of studies have shown that the height of a residual material is the key factor affecting the surface quality of ultra-precision grinding. However, the grinding process contains several random factors, such as the randomness of grinding particle size and the random distribution of grin...

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Autores principales: Yanyan Yan, Zhaoqing Zhang, Junli Liu, Haozhe Yan, Xiaoxu Wang
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/670003b0962f4c78976c7595ce751dbf
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spelling oai:doaj.org-article:670003b0962f4c78976c7595ce751dbf2021-11-25T18:23:24ZStudy on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding10.3390/mi121113632072-666Xhttps://doaj.org/article/670003b0962f4c78976c7595ce751dbf2021-11-01T00:00:00Zhttps://www.mdpi.com/2072-666X/12/11/1363https://doaj.org/toc/2072-666XA large number of studies have shown that the height of a residual material is the key factor affecting the surface quality of ultra-precision grinding. However, the grinding process contains several random factors, such as the randomness of grinding particle size and the random distribution of grinding particles, which cause the complexity of the material removal process. In this study, taking the Nano-ZrO<sub>2</sub> as an example, the removal process of surface materials in ultra-precision grinding of hard and brittle materials was analyzed by probability. A new calculation method for the height of surface residual materials in ultra-precision grinding of Nano-ZrO<sub>2</sub> was proposed, and the prediction model of the three-dimensional roughness <i>S<sub>a</sub></i> and <i>S<sub>q</sub></i> were established by using this calculation method. The simulation and experimental results show that this calculation method can obtain the more accurate surface residual material height value which accords with the characteristics of three-dimensional roughness sampling, which provides a theoretical reference for the analysis of the material removal process and the surface quality evaluation of ultra-precision grinding of hard and brittle materials.Yanyan YanZhaoqing ZhangJunli LiuHaozhe YanXiaoxu WangMDPI AGarticleNano-ZrO<sub>2</sub> ceramicsultra-precision grindingsurface residual materialsurface qualitythree-dimensional surface roughnessMechanical engineering and machineryTJ1-1570ENMicromachines, Vol 12, Iss 1363, p 1363 (2021)
institution DOAJ
collection DOAJ
language EN
topic Nano-ZrO<sub>2</sub> ceramics
ultra-precision grinding
surface residual material
surface quality
three-dimensional surface roughness
Mechanical engineering and machinery
TJ1-1570
spellingShingle Nano-ZrO<sub>2</sub> ceramics
ultra-precision grinding
surface residual material
surface quality
three-dimensional surface roughness
Mechanical engineering and machinery
TJ1-1570
Yanyan Yan
Zhaoqing Zhang
Junli Liu
Haozhe Yan
Xiaoxu Wang
Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
description A large number of studies have shown that the height of a residual material is the key factor affecting the surface quality of ultra-precision grinding. However, the grinding process contains several random factors, such as the randomness of grinding particle size and the random distribution of grinding particles, which cause the complexity of the material removal process. In this study, taking the Nano-ZrO<sub>2</sub> as an example, the removal process of surface materials in ultra-precision grinding of hard and brittle materials was analyzed by probability. A new calculation method for the height of surface residual materials in ultra-precision grinding of Nano-ZrO<sub>2</sub> was proposed, and the prediction model of the three-dimensional roughness <i>S<sub>a</sub></i> and <i>S<sub>q</sub></i> were established by using this calculation method. The simulation and experimental results show that this calculation method can obtain the more accurate surface residual material height value which accords with the characteristics of three-dimensional roughness sampling, which provides a theoretical reference for the analysis of the material removal process and the surface quality evaluation of ultra-precision grinding of hard and brittle materials.
format article
author Yanyan Yan
Zhaoqing Zhang
Junli Liu
Haozhe Yan
Xiaoxu Wang
author_facet Yanyan Yan
Zhaoqing Zhang
Junli Liu
Haozhe Yan
Xiaoxu Wang
author_sort Yanyan Yan
title Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
title_short Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
title_full Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
title_fullStr Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
title_full_unstemmed Study on the Algorithm of Three-Dimensional Surface Residual Material Height of Nano-ZrO<sub>2</sub> Ceramics under Ultra-Precision Grinding
title_sort study on the algorithm of three-dimensional surface residual material height of nano-zro<sub>2</sub> ceramics under ultra-precision grinding
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/670003b0962f4c78976c7595ce751dbf
work_keys_str_mv AT yanyanyan studyonthealgorithmofthreedimensionalsurfaceresidualmaterialheightofnanozrosub2subceramicsunderultraprecisiongrinding
AT zhaoqingzhang studyonthealgorithmofthreedimensionalsurfaceresidualmaterialheightofnanozrosub2subceramicsunderultraprecisiongrinding
AT junliliu studyonthealgorithmofthreedimensionalsurfaceresidualmaterialheightofnanozrosub2subceramicsunderultraprecisiongrinding
AT haozheyan studyonthealgorithmofthreedimensionalsurfaceresidualmaterialheightofnanozrosub2subceramicsunderultraprecisiongrinding
AT xiaoxuwang studyonthealgorithmofthreedimensionalsurfaceresidualmaterialheightofnanozrosub2subceramicsunderultraprecisiongrinding
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