Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush

Abrasive filament brushes have been widely used in surface processes for a wide range of applications, including blending, edge-radiusing, and polishing. However, the associated brush mechanics of material removal is still not clear. In order to analyze the brush grinding of aluminium alloy, this pa...

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Autores principales:	Xiuhua Yuan, Chong Wang, Qun Sun, Ling Zhao
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	abrasive filament brush brush grinding material removal brush force finite element approach Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
Acceso en línea:	https://doaj.org/article/69412841c15746e685ea3b3ffeaef3c4
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spelling	oai:doaj.org-article:69412841c15746e685ea3b3ffeaef3c42021-11-11T18:10:04ZNumerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush10.3390/ma142166471996-1944https://doaj.org/article/69412841c15746e685ea3b3ffeaef3c42021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6647https://doaj.org/toc/1996-1944Abrasive filament brushes have been widely used in surface processes for a wide range of applications, including blending, edge-radiusing, and polishing. However, the associated brush mechanics of material removal is still not clear. In order to analyze the brush grinding of aluminium alloy, this paper constructed a kinematic model of a single filament, simulated the scratch process of a single abrasive grain, and investigated the brush force and material removal based on the finite element approach. The simulated result shows that the brush grinding can be changed from elastic–plastic deformation to chip formation when increasing the brush speed to 1000 r/min. The normal and tangential forces increase linearly and quadratically with the increase in the rotation speed (500–5000 r/min), respectively, and increase linearly with the increase in the penetration depth (0.1–1 mm), which is consistent with the experiment results. In addition, the amount of material removal initially increases with the increase in penetration depth, and then decreases. This paper provides a new approach to understanding the process of material removal and is helpful for the selection of reasonable brush parameters in the intelligent grinding control application.Xiuhua YuanChong WangQun SunLing ZhaoMDPI AGarticleabrasive filament brushbrush grindingmaterial removalbrush forcefinite element approachTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6647, p 6647 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	abrasive filament brush brush grinding material removal brush force finite element approach Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85
spellingShingle	abrasive filament brush brush grinding material removal brush force finite element approach Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Xiuhua Yuan Chong Wang Qun Sun Ling Zhao Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
description	Abrasive filament brushes have been widely used in surface processes for a wide range of applications, including blending, edge-radiusing, and polishing. However, the associated brush mechanics of material removal is still not clear. In order to analyze the brush grinding of aluminium alloy, this paper constructed a kinematic model of a single filament, simulated the scratch process of a single abrasive grain, and investigated the brush force and material removal based on the finite element approach. The simulated result shows that the brush grinding can be changed from elastic–plastic deformation to chip formation when increasing the brush speed to 1000 r/min. The normal and tangential forces increase linearly and quadratically with the increase in the rotation speed (500–5000 r/min), respectively, and increase linearly with the increase in the penetration depth (0.1–1 mm), which is consistent with the experiment results. In addition, the amount of material removal initially increases with the increase in penetration depth, and then decreases. This paper provides a new approach to understanding the process of material removal and is helpful for the selection of reasonable brush parameters in the intelligent grinding control application.
format	article
author	Xiuhua Yuan Chong Wang Qun Sun Ling Zhao
author_facet	Xiuhua Yuan Chong Wang Qun Sun Ling Zhao
author_sort	Xiuhua Yuan
title	Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
title_short	Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
title_full	Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
title_fullStr	Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
title_full_unstemmed	Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush
title_sort	numerical and experimental research on the brushing aluminium alloy mechanism using an abrasive filament brush
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/69412841c15746e685ea3b3ffeaef3c4
work_keys_str_mv	AT xiuhuayuan numericalandexperimentalresearchonthebrushingaluminiumalloymechanismusinganabrasivefilamentbrush AT chongwang numericalandexperimentalresearchonthebrushingaluminiumalloymechanismusinganabrasivefilamentbrush AT qunsun numericalandexperimentalresearchonthebrushingaluminiumalloymechanismusinganabrasivefilamentbrush AT lingzhao numericalandexperimentalresearchonthebrushingaluminiumalloymechanismusinganabrasivefilamentbrush
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Numerical and Experimental Research on the Brushing Aluminium Alloy Mechanism Using an Abrasive Filament Brush

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