Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance

The application of Mg and its alloys in 3C (i.e. Computer, Communication and Consumer Electronic) industries requires a strict combination of corrosion resistance and low electrical contact resistance (ECR). The conventional design of conversion coating relies on a thick and compact layer to offer a...

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Autores principales: Peng Zhou, Lixin Yang, Yaojun Hou, Guoqing Duan, Baoxing Yu, Xuejie Li, Yunfei Zhai, Bo Zhang, Tao Zhang, Fuhui Wang
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Lenguaje:EN
Publicado: Elsevier 2021
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Acceso en línea:https://doaj.org/article/6bb4e933557f4a43bdaff7f0a4d75b05
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spelling oai:doaj.org-article:6bb4e933557f4a43bdaff7f0a4d75b052021-12-03T04:01:28ZGrain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance2667-266910.1016/j.corcom.2021.05.001https://doaj.org/article/6bb4e933557f4a43bdaff7f0a4d75b052021-03-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S2667266921000013https://doaj.org/toc/2667-2669The application of Mg and its alloys in 3C (i.e. Computer, Communication and Consumer Electronic) industries requires a strict combination of corrosion resistance and low electrical contact resistance (ECR). The conventional design of conversion coating relies on a thick and compact layer to offer active protectiveness but compromises the electric conductivity. In this work, phosphate conversion coatings (PCC) with low electrical contact resistance were prepared on the sand-cast and die-cast Mg alloy AZ91D, respectively. The microstructural differences, ECR and corrosion resistance were observed and compared. Results show that the PCCs on die-cast alloy have a thickness of 300-400 nm, and are more compact than those on sand-cast counterparts. Interestingly, PCCs of the die-cast exhibit lower ECR, which indicates a mild impact of the improved compactness on ECR. Meanwhile, corrosion resistance of the PCCs on die-cast alloy is greatly improved, which is attributed to the intensified micro-galvanic effect through the grain refinement of the die-cast alloy. It evidently promotes the electrochemical reactions during the conversion treatment to yield high quality PCC.Peng ZhouLixin YangYaojun HouGuoqing DuanBaoxing YuXuejie LiYunfei ZhaiBo ZhangTao ZhangFuhui WangElsevierarticleConversion coatingCorrosion resistanceMg alloyGrain refinementGalvanic corrosionMaterials of engineering and construction. Mechanics of materialsTA401-492ENCorrosion Communications, Vol 1, Iss , Pp 47-57 (2021)
institution DOAJ
collection DOAJ
language EN
topic Conversion coating
Corrosion resistance
Mg alloy
Grain refinement
Galvanic corrosion
Materials of engineering and construction. Mechanics of materials
TA401-492
spellingShingle Conversion coating
Corrosion resistance
Mg alloy
Grain refinement
Galvanic corrosion
Materials of engineering and construction. Mechanics of materials
TA401-492
Peng Zhou
Lixin Yang
Yaojun Hou
Guoqing Duan
Baoxing Yu
Xuejie Li
Yunfei Zhai
Bo Zhang
Tao Zhang
Fuhui Wang
Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
description The application of Mg and its alloys in 3C (i.e. Computer, Communication and Consumer Electronic) industries requires a strict combination of corrosion resistance and low electrical contact resistance (ECR). The conventional design of conversion coating relies on a thick and compact layer to offer active protectiveness but compromises the electric conductivity. In this work, phosphate conversion coatings (PCC) with low electrical contact resistance were prepared on the sand-cast and die-cast Mg alloy AZ91D, respectively. The microstructural differences, ECR and corrosion resistance were observed and compared. Results show that the PCCs on die-cast alloy have a thickness of 300-400 nm, and are more compact than those on sand-cast counterparts. Interestingly, PCCs of the die-cast exhibit lower ECR, which indicates a mild impact of the improved compactness on ECR. Meanwhile, corrosion resistance of the PCCs on die-cast alloy is greatly improved, which is attributed to the intensified micro-galvanic effect through the grain refinement of the die-cast alloy. It evidently promotes the electrochemical reactions during the conversion treatment to yield high quality PCC.
format article
author Peng Zhou
Lixin Yang
Yaojun Hou
Guoqing Duan
Baoxing Yu
Xuejie Li
Yunfei Zhai
Bo Zhang
Tao Zhang
Fuhui Wang
author_facet Peng Zhou
Lixin Yang
Yaojun Hou
Guoqing Duan
Baoxing Yu
Xuejie Li
Yunfei Zhai
Bo Zhang
Tao Zhang
Fuhui Wang
author_sort Peng Zhou
title Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
title_short Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
title_full Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
title_fullStr Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
title_full_unstemmed Grain refinement promotes the formation of phosphate conversion coating on Mg alloy AZ91D with high corrosion resistance and low electrical contact resistance
title_sort grain refinement promotes the formation of phosphate conversion coating on mg alloy az91d with high corrosion resistance and low electrical contact resistance
publisher Elsevier
publishDate 2021
url https://doaj.org/article/6bb4e933557f4a43bdaff7f0a4d75b05
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AT yunfeizhai grainrefinementpromotestheformationofphosphateconversioncoatingonmgalloyaz91dwithhighcorrosionresistanceandlowelectricalcontactresistance
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AT taozhang grainrefinementpromotestheformationofphosphateconversioncoatingonmgalloyaz91dwithhighcorrosionresistanceandlowelectricalcontactresistance
AT fuhuiwang grainrefinementpromotestheformationofphosphateconversioncoatingonmgalloyaz91dwithhighcorrosionresistanceandlowelectricalcontactresistance
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