A Novel Measurement Standard for Surface Roughness on Involute Gears

Although manufacturers of coordinate measurement systems and gear measurement systems already provide instruments that enable an end-of-line-monitoring of the roughness properties of gears, the roughness measurement on gear flanks still lacks traceability with respect to the standardised SI-units. T...

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Autores principales: Felix Steinmeyer, Dorothee Hüser, Rudolf Meeß, Martin Stein
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:6c8faed5bf7c4ae3ad52855216f3d3032021-11-11T15:20:03ZA Novel Measurement Standard for Surface Roughness on Involute Gears10.3390/app1121103032076-3417https://doaj.org/article/6c8faed5bf7c4ae3ad52855216f3d3032021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/21/10303https://doaj.org/toc/2076-3417Although manufacturers of coordinate measurement systems and gear measurement systems already provide instruments that enable an end-of-line-monitoring of the roughness properties of gears, the roughness measurement on gear flanks still lacks traceability with respect to the standardised SI-units. There is still a gap between well standardised roughness measurements on planar surfaces and gear measurements on involutes. This gap is bridged by a novel physical measurement standard (PMS), also referred to as material measure, for roughness measurements on involute gears that has been developed at the Physikalisch-Technische Bundesanstalt (PTB). The necessary transformations between the systems of roughness and gear measurements have been implemented. The measurement standard itself represents calibrated roughness values for the parameters <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">a</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">z</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">q</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">k</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>pk</mi></msub></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>vk</mi></msub></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>Mr</mi><mn>1</mn></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>Mr</mi><mn>2</mn></mrow></semantics></math></inline-formula>. Furthermore, the PMS can be measured both with classic profilometers as well as gear measurement systems with integrated roughness probes.Felix SteinmeyerDorothee HüserRudolf MeeßMartin SteinMDPI AGarticlesurface roughness metrologygear metrologytraceabilityTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10303, p 10303 (2021)
institution DOAJ
collection DOAJ
language EN
topic surface roughness metrology
gear metrology
traceability
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle surface roughness metrology
gear metrology
traceability
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Felix Steinmeyer
Dorothee Hüser
Rudolf Meeß
Martin Stein
A Novel Measurement Standard for Surface Roughness on Involute Gears
description Although manufacturers of coordinate measurement systems and gear measurement systems already provide instruments that enable an end-of-line-monitoring of the roughness properties of gears, the roughness measurement on gear flanks still lacks traceability with respect to the standardised SI-units. There is still a gap between well standardised roughness measurements on planar surfaces and gear measurements on involutes. This gap is bridged by a novel physical measurement standard (PMS), also referred to as material measure, for roughness measurements on involute gears that has been developed at the Physikalisch-Technische Bundesanstalt (PTB). The necessary transformations between the systems of roughness and gear measurements have been implemented. The measurement standard itself represents calibrated roughness values for the parameters <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">a</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">z</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">q</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi mathvariant="normal">k</mi></msub></semantics></math></inline-formula>, <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>pk</mi></msub></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>vk</mi></msub></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>Mr</mi><mn>1</mn></mrow></semantics></math></inline-formula> and <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi>Mr</mi><mn>2</mn></mrow></semantics></math></inline-formula>. Furthermore, the PMS can be measured both with classic profilometers as well as gear measurement systems with integrated roughness probes.
format article
author Felix Steinmeyer
Dorothee Hüser
Rudolf Meeß
Martin Stein
author_facet Felix Steinmeyer
Dorothee Hüser
Rudolf Meeß
Martin Stein
author_sort Felix Steinmeyer
title A Novel Measurement Standard for Surface Roughness on Involute Gears
title_short A Novel Measurement Standard for Surface Roughness on Involute Gears
title_full A Novel Measurement Standard for Surface Roughness on Involute Gears
title_fullStr A Novel Measurement Standard for Surface Roughness on Involute Gears
title_full_unstemmed A Novel Measurement Standard for Surface Roughness on Involute Gears
title_sort novel measurement standard for surface roughness on involute gears
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/6c8faed5bf7c4ae3ad52855216f3d303
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