Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography

This paper researches the issues related to the print quality in flexography, especially the influence of the print run and inadequate printing settings on dot deformation. Dot deformation can lead to inconsistencies in print quality, such as a loss of highlight tones or an unpredictable increase in...

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Autores principales: Dean Valdec, Krunoslav Hajdek, Lucia Vragović, Robert Geček
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/6e18c98919e843e1ba37f4d8a6d8c8d6
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spelling oai:doaj.org-article:6e18c98919e843e1ba37f4d8a6d8c8d62021-11-25T16:32:42ZDetermining the Print Quality Due to Deformation of the Halftone Dots in Flexography10.3390/app1122106012076-3417https://doaj.org/article/6e18c98919e843e1ba37f4d8a6d8c8d62021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10601https://doaj.org/toc/2076-3417This paper researches the issues related to the print quality in flexography, especially the influence of the print run and inadequate printing settings on dot deformation. Dot deformation can lead to inconsistencies in print quality, such as a loss of highlight tones or an unpredictable increase in tonal value. This research was conducted on two concrete examples of flexible packaging printed on transparent films. All significant parameters of dot deformation were evaluated, including dot coverage, dot sharpness and the uniformity of the ink density. The increase in the coverage values in the midtones was linear throughout the entire print run, while in the light tones, it was more logarithmic. The overall percentage deviations from the reference value were 6.3% in the midtones and 52.6% in the light area. The increase in dot coverage was due to the wear of the polymer plate, which caused the side shoulders of the dot to become a part of the printing surface. An analysis of the ink density showed a much more homogeneous shape of the dot at the beginning of the print run. The correct ratio of the anilox roller line screen to the line ruling of the printing plate is important in order to ensure a minimum dot size in print.Dean ValdecKrunoslav HajdekLucia VragovićRobert GečekMDPI AGarticledot deformationflexible packagingflexographyimage analysisprint qualityTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10601, p 10601 (2021)
institution DOAJ
collection DOAJ
language EN
topic dot deformation
flexible packaging
flexography
image analysis
print quality
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle dot deformation
flexible packaging
flexography
image analysis
print quality
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Dean Valdec
Krunoslav Hajdek
Lucia Vragović
Robert Geček
Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
description This paper researches the issues related to the print quality in flexography, especially the influence of the print run and inadequate printing settings on dot deformation. Dot deformation can lead to inconsistencies in print quality, such as a loss of highlight tones or an unpredictable increase in tonal value. This research was conducted on two concrete examples of flexible packaging printed on transparent films. All significant parameters of dot deformation were evaluated, including dot coverage, dot sharpness and the uniformity of the ink density. The increase in the coverage values in the midtones was linear throughout the entire print run, while in the light tones, it was more logarithmic. The overall percentage deviations from the reference value were 6.3% in the midtones and 52.6% in the light area. The increase in dot coverage was due to the wear of the polymer plate, which caused the side shoulders of the dot to become a part of the printing surface. An analysis of the ink density showed a much more homogeneous shape of the dot at the beginning of the print run. The correct ratio of the anilox roller line screen to the line ruling of the printing plate is important in order to ensure a minimum dot size in print.
format article
author Dean Valdec
Krunoslav Hajdek
Lucia Vragović
Robert Geček
author_facet Dean Valdec
Krunoslav Hajdek
Lucia Vragović
Robert Geček
author_sort Dean Valdec
title Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
title_short Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
title_full Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
title_fullStr Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
title_full_unstemmed Determining the Print Quality Due to Deformation of the Halftone Dots in Flexography
title_sort determining the print quality due to deformation of the halftone dots in flexography
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/6e18c98919e843e1ba37f4d8a6d8c8d6
work_keys_str_mv AT deanvaldec determiningtheprintqualityduetodeformationofthehalftonedotsinflexography
AT krunoslavhajdek determiningtheprintqualityduetodeformationofthehalftonedotsinflexography
AT luciavragovic determiningtheprintqualityduetodeformationofthehalftonedotsinflexography
AT robertgecek determiningtheprintqualityduetodeformationofthehalftonedotsinflexography
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