Enhancements in the Bonding Properties of a Friction Stir Lap-Welded Interstitial Free Steel and Al Alloy by Introducing a Ni Interlayer

A pure Ni interlayer with a thickness of 0.1 mm was introduced between high-strength interstitial free steel and Al–Mg–Si alloy, which were friction stir lap welded, producing an excellent welded joint. The interface layer consisted of a γ-Ni solid solution, and the mixed stirring zone contained alt...

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Autores principales: Gui-Qiao Wang, Yu-Qian Wang, Rui-Hai Duan, Guang-Ming Xie
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/6ff218c8f390401c953f5ee20b55bd13
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Sumario:A pure Ni interlayer with a thickness of 0.1 mm was introduced between high-strength interstitial free steel and Al–Mg–Si alloy, which were friction stir lap welded, producing an excellent welded joint. The interface layer consisted of a γ-Ni solid solution, and the mixed stirring zone contained alternate lamellae of γ-Ni and α-Fe solid solutions. The addition of a Ni interlayer strongly suppressed the reaction between Al and Fe because of the atomic arrangement of Ni. Furthermore, the insertion depth of the stirring pin has a significant influence on the Al/steel interfacial reaction. Under shallow insertion depth, the intermetallic compounds of both FeAl and Fe<sub>2</sub>Al<sub>5</sub> were observed at the interface layer. A maximum tensile-shear fracture load of 4.3 kN was achieved, with fractures being present in the steel substrate far away from the Al/steel weld.