Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct

Abstract The maximum delivery pressure and the maximum rotational speed determine the power density of axial piston pumps. However, increasing the speed beyond the limit always accompanies cavitation, leading to the decrease of the volumetric efficiency. The pressure loss in the suction duct is cons...

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Autores principales: Yu Fang, Junhui Zhang, Bing Xu, Zebing Mao, Changming Li, Changsheng Huang, Fei Lyu, Zhimin Guo
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Lenguaje:EN
Publicado: SpringerOpen 2021
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Acceso en línea:https://doaj.org/article/70630c42a8554696b57211bee7e0477f
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spelling oai:doaj.org-article:70630c42a8554696b57211bee7e0477f2021-11-14T12:05:53ZRaising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct10.1186/s10033-021-00624-w1000-93452192-8258https://doaj.org/article/70630c42a8554696b57211bee7e0477f2021-11-01T00:00:00Zhttps://doi.org/10.1186/s10033-021-00624-whttps://doaj.org/toc/1000-9345https://doaj.org/toc/2192-8258Abstract The maximum delivery pressure and the maximum rotational speed determine the power density of axial piston pumps. However, increasing the speed beyond the limit always accompanies cavitation, leading to the decrease of the volumetric efficiency. The pressure loss in the suction duct is considered a significant reason for the cavitation. Therefore, this paper proposes a methodology to optimize the shape of the suction duct aiming at reducing the intensity of cavitation and increasing the speed limit. At first, a computational fluid dynamics (CFD) model based on the full cavitation model (FCM) is developed to simulate the fluid field of the axial piston pump and a test rig is set to validate the model. Then the topology optimization is conducted for obtaining the minimum pressure loss in the suction duct. Comparing the original suction duct with the optimized one in the simulation model, the pressure loss in the suction duct gets considerable reduction, which eases the cavitation intensity a lot. The simulation results prove that the speed limit can increase under several different inlet pressures.Yu FangJunhui ZhangBing XuZebing MaoChangming LiChangsheng HuangFei LyuZhimin GuoSpringerOpenarticleAxial piston pumpSpeed limitTopology optimizationSuction ductCavitationOcean engineeringTC1501-1800Mechanical engineering and machineryTJ1-1570ENChinese Journal of Mechanical Engineering, Vol 34, Iss 1, Pp 1-10 (2021)
institution DOAJ
collection DOAJ
language EN
topic Axial piston pump
Speed limit
Topology optimization
Suction duct
Cavitation
Ocean engineering
TC1501-1800
Mechanical engineering and machinery
TJ1-1570
spellingShingle Axial piston pump
Speed limit
Topology optimization
Suction duct
Cavitation
Ocean engineering
TC1501-1800
Mechanical engineering and machinery
TJ1-1570
Yu Fang
Junhui Zhang
Bing Xu
Zebing Mao
Changming Li
Changsheng Huang
Fei Lyu
Zhimin Guo
Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
description Abstract The maximum delivery pressure and the maximum rotational speed determine the power density of axial piston pumps. However, increasing the speed beyond the limit always accompanies cavitation, leading to the decrease of the volumetric efficiency. The pressure loss in the suction duct is considered a significant reason for the cavitation. Therefore, this paper proposes a methodology to optimize the shape of the suction duct aiming at reducing the intensity of cavitation and increasing the speed limit. At first, a computational fluid dynamics (CFD) model based on the full cavitation model (FCM) is developed to simulate the fluid field of the axial piston pump and a test rig is set to validate the model. Then the topology optimization is conducted for obtaining the minimum pressure loss in the suction duct. Comparing the original suction duct with the optimized one in the simulation model, the pressure loss in the suction duct gets considerable reduction, which eases the cavitation intensity a lot. The simulation results prove that the speed limit can increase under several different inlet pressures.
format article
author Yu Fang
Junhui Zhang
Bing Xu
Zebing Mao
Changming Li
Changsheng Huang
Fei Lyu
Zhimin Guo
author_facet Yu Fang
Junhui Zhang
Bing Xu
Zebing Mao
Changming Li
Changsheng Huang
Fei Lyu
Zhimin Guo
author_sort Yu Fang
title Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
title_short Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
title_full Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
title_fullStr Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
title_full_unstemmed Raising the Speed Limit of Axial Piston Pumps by Optimizing the Suction Duct
title_sort raising the speed limit of axial piston pumps by optimizing the suction duct
publisher SpringerOpen
publishDate 2021
url https://doaj.org/article/70630c42a8554696b57211bee7e0477f
work_keys_str_mv AT yufang raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT junhuizhang raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT bingxu raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT zebingmao raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT changmingli raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT changshenghuang raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
AT feilyu raisingthespeedlimitofaxialpistonpumpsbyoptimizingthesuctionduct
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