Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)

To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disa...

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Autores principales: Julian Seuffert, Philipp Rosenberg, Luise Kärger, Frank Henning, Martin Heinz Kothmann, Günter Deinzer
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Lenguaje:EN
Publicado: Taylor & Francis Group 2020
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Acceso en línea:https://doaj.org/article/71d362b1794448a8ba0dcfa404ec5758
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spelling oai:doaj.org-article:71d362b1794448a8ba0dcfa404ec57582021-12-02T08:13:23ZExperimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)2055-035910.1080/20550340.2020.1805689https://doaj.org/article/71d362b1794448a8ba0dcfa404ec57582020-08-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2020.1805689https://doaj.org/toc/2055-0359To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disadvantage can be the very high cavity pressure during injection. To avoid this disadvantage, a pressure-controlled RTM (PC-RTM) process was developed. PC-RTM uses a variable mold gap height and an embedded pressure sensor to control the cavity pressure actively during mold filling. In this work, we investigate this process by experiments and simulations with varying initial mold gap and controlled cavity pressure. We show that PC-RTM is a viable manufacturing process with short cycle times and high robustness. Furthermore, the simulations are validated by comparison to the experiments and show the same process characteristics.Julian SeuffertPhilipp RosenbergLuise KärgerFrank HenningMartin Heinz KothmannGünter DeinzerTaylor & Francis Grouparticleresin transfer moldingprocess developmentprocess simulationmold fillingPolymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 6, Iss 3, Pp 154-163 (2020)
institution DOAJ
collection DOAJ
language EN
topic resin transfer molding
process development
process simulation
mold filling
Polymers and polymer manufacture
TP1080-1185
Automation
T59.5
spellingShingle resin transfer molding
process development
process simulation
mold filling
Polymers and polymer manufacture
TP1080-1185
Automation
T59.5
Julian Seuffert
Philipp Rosenberg
Luise Kärger
Frank Henning
Martin Heinz Kothmann
Günter Deinzer
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
description To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disadvantage can be the very high cavity pressure during injection. To avoid this disadvantage, a pressure-controlled RTM (PC-RTM) process was developed. PC-RTM uses a variable mold gap height and an embedded pressure sensor to control the cavity pressure actively during mold filling. In this work, we investigate this process by experiments and simulations with varying initial mold gap and controlled cavity pressure. We show that PC-RTM is a viable manufacturing process with short cycle times and high robustness. Furthermore, the simulations are validated by comparison to the experiments and show the same process characteristics.
format article
author Julian Seuffert
Philipp Rosenberg
Luise Kärger
Frank Henning
Martin Heinz Kothmann
Günter Deinzer
author_facet Julian Seuffert
Philipp Rosenberg
Luise Kärger
Frank Henning
Martin Heinz Kothmann
Günter Deinzer
author_sort Julian Seuffert
title Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
title_short Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
title_full Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
title_fullStr Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
title_full_unstemmed Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
title_sort experimental and numerical investigations of pressure-controlled resin transfer molding (pc-rtm)
publisher Taylor & Francis Group
publishDate 2020
url https://doaj.org/article/71d362b1794448a8ba0dcfa404ec5758
work_keys_str_mv AT julianseuffert experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
AT philipprosenberg experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
AT luisekarger experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
AT frankhenning experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
AT martinheinzkothmann experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
AT gunterdeinzer experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm
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