Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)
To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disa...
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Taylor & Francis Group
2020
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oai:doaj.org-article:71d362b1794448a8ba0dcfa404ec57582021-12-02T08:13:23ZExperimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM)2055-035910.1080/20550340.2020.1805689https://doaj.org/article/71d362b1794448a8ba0dcfa404ec57582020-08-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2020.1805689https://doaj.org/toc/2055-0359To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disadvantage can be the very high cavity pressure during injection. To avoid this disadvantage, a pressure-controlled RTM (PC-RTM) process was developed. PC-RTM uses a variable mold gap height and an embedded pressure sensor to control the cavity pressure actively during mold filling. In this work, we investigate this process by experiments and simulations with varying initial mold gap and controlled cavity pressure. We show that PC-RTM is a viable manufacturing process with short cycle times and high robustness. Furthermore, the simulations are validated by comparison to the experiments and show the same process characteristics.Julian SeuffertPhilipp RosenbergLuise KärgerFrank HenningMartin Heinz KothmannGünter DeinzerTaylor & Francis Grouparticleresin transfer moldingprocess developmentprocess simulationmold fillingPolymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 6, Iss 3, Pp 154-163 (2020) |
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resin transfer molding process development process simulation mold filling Polymers and polymer manufacture TP1080-1185 Automation T59.5 |
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resin transfer molding process development process simulation mold filling Polymers and polymer manufacture TP1080-1185 Automation T59.5 Julian Seuffert Philipp Rosenberg Luise Kärger Frank Henning Martin Heinz Kothmann Günter Deinzer Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
description |
To increase the use of fiber reinforced lightweight structural components in the automotive industry, their manufacturing processes have to obtain demanding economic requirements. One possibility is to use Compression Resin Transfer Molding (CRTM), which is fast and can be highly automated. One disadvantage can be the very high cavity pressure during injection. To avoid this disadvantage, a pressure-controlled RTM (PC-RTM) process was developed. PC-RTM uses a variable mold gap height and an embedded pressure sensor to control the cavity pressure actively during mold filling. In this work, we investigate this process by experiments and simulations with varying initial mold gap and controlled cavity pressure. We show that PC-RTM is a viable manufacturing process with short cycle times and high robustness. Furthermore, the simulations are validated by comparison to the experiments and show the same process characteristics. |
format |
article |
author |
Julian Seuffert Philipp Rosenberg Luise Kärger Frank Henning Martin Heinz Kothmann Günter Deinzer |
author_facet |
Julian Seuffert Philipp Rosenberg Luise Kärger Frank Henning Martin Heinz Kothmann Günter Deinzer |
author_sort |
Julian Seuffert |
title |
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
title_short |
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
title_full |
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
title_fullStr |
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
title_full_unstemmed |
Experimental and numerical investigations of pressure-controlled resin transfer molding (PC-RTM) |
title_sort |
experimental and numerical investigations of pressure-controlled resin transfer molding (pc-rtm) |
publisher |
Taylor & Francis Group |
publishDate |
2020 |
url |
https://doaj.org/article/71d362b1794448a8ba0dcfa404ec5758 |
work_keys_str_mv |
AT julianseuffert experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm AT philipprosenberg experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm AT luisekarger experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm AT frankhenning experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm AT martinheinzkothmann experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm AT gunterdeinzer experimentalandnumericalinvestigationsofpressurecontrolledresintransfermoldingpcrtm |
_version_ |
1718398607372058624 |