Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys

The aim of this paper is to conduct an experimental study in order to obtain a roughness (Ra) prediction model for dry end-milling (with an AlTiCrSiN PVD-coated tool) of the Co–28Cr–6Mo and Co–20Cr–15W–10Ni biomedical alloys, a model that can contribute to more quickly obtaining the desired surface...

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Autores principales: Manuela-Roxana Dijmărescu, Bogdan Felician Abaza, Ionelia Voiculescu, Maria-Cristina Dijmărescu, Ion Ciocan
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:75d6659a8ab9473fbefcfb52e3cc35c02021-11-11T17:55:46ZSurface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys10.3390/ma142163611996-1944https://doaj.org/article/75d6659a8ab9473fbefcfb52e3cc35c02021-10-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6361https://doaj.org/toc/1996-1944The aim of this paper is to conduct an experimental study in order to obtain a roughness (Ra) prediction model for dry end-milling (with an AlTiCrSiN PVD-coated tool) of the Co–28Cr–6Mo and Co–20Cr–15W–10Ni biomedical alloys, a model that can contribute to more quickly obtaining the desired surface quality and shortening the manufacturing process time. An experimental plan based on the central composite design method was adopted to determine the influence of the axial depth of cut, feed per tooth and cutting speed process parameters (input variables) on the Ra surface roughness (response variable) which was recorded after machining for both alloys. To develop the prediction models, statistical techniques were used first and three prediction equations were obtained for each alloy, the best results being achieved using response surface methodology. However, for obtaining a higher accuracy of prediction, ANN models were developed with the help of an application made in LabView for roughness (Ra) prediction. The primary results of this research consist of the Co–28Cr–6Mo and Co–20Cr–15W–10Ni prediction models and the developed application. The modeling results show that the ANN model can predict the surface roughness with high accuracy for the considered Co–Cr alloys.Manuela-Roxana DijmărescuBogdan Felician AbazaIonelia VoiculescuMaria-Cristina DijmărescuIon CiocanMDPI AGarticleroughness predictionbiomedical alloys machiningCo–28Cr–6MoCo–20Cr–15W–10NiANN modelAlTiCrSiN PVD coated toolTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6361, p 6361 (2021)
institution DOAJ
collection DOAJ
language EN
topic roughness prediction
biomedical alloys machining
Co–28Cr–6Mo
Co–20Cr–15W–10Ni
ANN model
AlTiCrSiN PVD coated tool
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle roughness prediction
biomedical alloys machining
Co–28Cr–6Mo
Co–20Cr–15W–10Ni
ANN model
AlTiCrSiN PVD coated tool
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Manuela-Roxana Dijmărescu
Bogdan Felician Abaza
Ionelia Voiculescu
Maria-Cristina Dijmărescu
Ion Ciocan
Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
description The aim of this paper is to conduct an experimental study in order to obtain a roughness (Ra) prediction model for dry end-milling (with an AlTiCrSiN PVD-coated tool) of the Co–28Cr–6Mo and Co–20Cr–15W–10Ni biomedical alloys, a model that can contribute to more quickly obtaining the desired surface quality and shortening the manufacturing process time. An experimental plan based on the central composite design method was adopted to determine the influence of the axial depth of cut, feed per tooth and cutting speed process parameters (input variables) on the Ra surface roughness (response variable) which was recorded after machining for both alloys. To develop the prediction models, statistical techniques were used first and three prediction equations were obtained for each alloy, the best results being achieved using response surface methodology. However, for obtaining a higher accuracy of prediction, ANN models were developed with the help of an application made in LabView for roughness (Ra) prediction. The primary results of this research consist of the Co–28Cr–6Mo and Co–20Cr–15W–10Ni prediction models and the developed application. The modeling results show that the ANN model can predict the surface roughness with high accuracy for the considered Co–Cr alloys.
format article
author Manuela-Roxana Dijmărescu
Bogdan Felician Abaza
Ionelia Voiculescu
Maria-Cristina Dijmărescu
Ion Ciocan
author_facet Manuela-Roxana Dijmărescu
Bogdan Felician Abaza
Ionelia Voiculescu
Maria-Cristina Dijmărescu
Ion Ciocan
author_sort Manuela-Roxana Dijmărescu
title Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
title_short Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
title_full Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
title_fullStr Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
title_full_unstemmed Surface Roughness Analysis and Prediction with an Artificial Neural Network Model for Dry Milling of Co–Cr Biomedical Alloys
title_sort surface roughness analysis and prediction with an artificial neural network model for dry milling of co–cr biomedical alloys
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/75d6659a8ab9473fbefcfb52e3cc35c0
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