Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts

This work describes a model-based methodology to improve the bonding quality between the metal and composite constituents of one-shot-hybrid resin transfer moulding (OSH-RTM) parts. In order to reduce void induced defects in the interface an ideal flow front velocity needs to be achieved. This ideal...

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Autores principales: Patrick Hergan, Ewald Fauster, Daniela Perkonigg, Gerald Pinter, Ralf Schledjewski
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Lenguaje:EN
Publicado: Taylor & Francis Group 2020
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Acceso en línea:https://doaj.org/article/76a2e54a201c4a5cba39d68a11b89bd8
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spelling oai:doaj.org-article:76a2e54a201c4a5cba39d68a11b89bd82021-12-02T11:59:43ZFlow-speed-controlled quality optimisation for one-shot-hybrid RTM parts2055-035910.1080/20550340.2020.1722910https://doaj.org/article/76a2e54a201c4a5cba39d68a11b89bd82020-01-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2020.1722910https://doaj.org/toc/2055-0359This work describes a model-based methodology to improve the bonding quality between the metal and composite constituents of one-shot-hybrid resin transfer moulding (OSH-RTM) parts. In order to reduce void induced defects in the interface an ideal flow front velocity needs to be achieved. This ideal flow front velocity is characterised by capillary rise experiments at the used carbon fibre textile. The flow front velocity during mould filling is controlled by the use of pressure sensors and Darcy’s law. Therefore, viscosity characterisation of the resin system and permeability measurements of the preform were carried out. The interface of the produced OSH-RTM roof bar for a car is tested on a component test rig imitating the load of a side impact at a car. A t-test was carried out to prove that the flow-speed-controlled injection strategy is advantageous compared to a constant mass flow injection by means of a higher maximum load transferable by the interface of the hybrid part.Patrick HerganEwald FausterDaniela PerkoniggGerald PinterRalf SchledjewskiTaylor & Francis Grouparticleresin transfer mouldinghybrid materialsmodel-based processingvoid reductioninterface strengthPolymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 6, Iss 1, Pp 29-37 (2020)
institution DOAJ
collection DOAJ
language EN
topic resin transfer moulding
hybrid materials
model-based processing
void reduction
interface strength
Polymers and polymer manufacture
TP1080-1185
Automation
T59.5
spellingShingle resin transfer moulding
hybrid materials
model-based processing
void reduction
interface strength
Polymers and polymer manufacture
TP1080-1185
Automation
T59.5
Patrick Hergan
Ewald Fauster
Daniela Perkonigg
Gerald Pinter
Ralf Schledjewski
Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
description This work describes a model-based methodology to improve the bonding quality between the metal and composite constituents of one-shot-hybrid resin transfer moulding (OSH-RTM) parts. In order to reduce void induced defects in the interface an ideal flow front velocity needs to be achieved. This ideal flow front velocity is characterised by capillary rise experiments at the used carbon fibre textile. The flow front velocity during mould filling is controlled by the use of pressure sensors and Darcy’s law. Therefore, viscosity characterisation of the resin system and permeability measurements of the preform were carried out. The interface of the produced OSH-RTM roof bar for a car is tested on a component test rig imitating the load of a side impact at a car. A t-test was carried out to prove that the flow-speed-controlled injection strategy is advantageous compared to a constant mass flow injection by means of a higher maximum load transferable by the interface of the hybrid part.
format article
author Patrick Hergan
Ewald Fauster
Daniela Perkonigg
Gerald Pinter
Ralf Schledjewski
author_facet Patrick Hergan
Ewald Fauster
Daniela Perkonigg
Gerald Pinter
Ralf Schledjewski
author_sort Patrick Hergan
title Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
title_short Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
title_full Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
title_fullStr Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
title_full_unstemmed Flow-speed-controlled quality optimisation for one-shot-hybrid RTM parts
title_sort flow-speed-controlled quality optimisation for one-shot-hybrid rtm parts
publisher Taylor & Francis Group
publishDate 2020
url https://doaj.org/article/76a2e54a201c4a5cba39d68a11b89bd8
work_keys_str_mv AT patrickhergan flowspeedcontrolledqualityoptimisationforoneshothybridrtmparts
AT ewaldfauster flowspeedcontrolledqualityoptimisationforoneshothybridrtmparts
AT danielaperkonigg flowspeedcontrolledqualityoptimisationforoneshothybridrtmparts
AT geraldpinter flowspeedcontrolledqualityoptimisationforoneshothybridrtmparts
AT ralfschledjewski flowspeedcontrolledqualityoptimisationforoneshothybridrtmparts
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