Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges

The focus of this study is to clarify the effects of an interface-edge shape on the bonding strength of a ceramics/metal joint. Each silicon nitride-to-nickel joint plate with an arc-shaped free-surface edge was prepared using wire-electric discharge machining after a bonding process. The interface-...

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Autores principales: Reiichi TOKUMOTO, Syunsuke MURAOKA, Takashi TOMINAGA, Masayoshi TATENO
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2019
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Acceso en línea:https://doaj.org/article/76fdc5c3390244c19526c25b2a58622f
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spelling oai:doaj.org-article:76fdc5c3390244c19526c25b2a58622f2021-11-29T05:43:34ZEffects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges2187-974510.1299/mej.18-00566https://doaj.org/article/76fdc5c3390244c19526c25b2a58622f2019-04-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/6/3/6_18-00566/_pdf/-char/enhttps://doaj.org/toc/2187-9745The focus of this study is to clarify the effects of an interface-edge shape on the bonding strength of a ceramics/metal joint. Each silicon nitride-to-nickel joint plate with an arc-shaped free-surface edge was prepared using wire-electric discharge machining after a bonding process. The interface-edge shape was characterized by defining an interface-edge angle as the configuration angle between the interface plane and tangential line at the arc edge of the bonded interface. The dependence of the bonding strength on the interface-edge angle was experimentally verified in the silicon nitride-to-nickel joint with an arc-shaped free surface of the interface edges. The result shows that enlarging or reducing the edge angle from a right angle improved the bonding strength because it reduced the residual stress near the interface edges in the ceramic side. Setting a suitable interface-edge condition using a secondary-bonding process produced the highest strength in a ceramics/metal-joint system. The free surface of the interface edges removed by the secondary-machining process was very smooth. Secondary machining can improve the surface integrity and redistribute the stress concentration because of the removal of the gap at the interface edges. This study demonstrates that secondary machining can be effective for improving the bonding strength.Reiichi TOKUMOTOSyunsuke MURAOKATakashi TOMINAGAMasayoshi TATENOThe Japan Society of Mechanical Engineersarticleceramics/metal jointbonding strengthresidual stressfracture patterninterface-edge conditionMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 6, Iss 3, Pp 18-00566-18-00566 (2019)
institution DOAJ
collection DOAJ
language EN
topic ceramics/metal joint
bonding strength
residual stress
fracture pattern
interface-edge condition
Mechanical engineering and machinery
TJ1-1570
spellingShingle ceramics/metal joint
bonding strength
residual stress
fracture pattern
interface-edge condition
Mechanical engineering and machinery
TJ1-1570
Reiichi TOKUMOTO
Syunsuke MURAOKA
Takashi TOMINAGA
Masayoshi TATENO
Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
description The focus of this study is to clarify the effects of an interface-edge shape on the bonding strength of a ceramics/metal joint. Each silicon nitride-to-nickel joint plate with an arc-shaped free-surface edge was prepared using wire-electric discharge machining after a bonding process. The interface-edge shape was characterized by defining an interface-edge angle as the configuration angle between the interface plane and tangential line at the arc edge of the bonded interface. The dependence of the bonding strength on the interface-edge angle was experimentally verified in the silicon nitride-to-nickel joint with an arc-shaped free surface of the interface edges. The result shows that enlarging or reducing the edge angle from a right angle improved the bonding strength because it reduced the residual stress near the interface edges in the ceramic side. Setting a suitable interface-edge condition using a secondary-bonding process produced the highest strength in a ceramics/metal-joint system. The free surface of the interface edges removed by the secondary-machining process was very smooth. Secondary machining can improve the surface integrity and redistribute the stress concentration because of the removal of the gap at the interface edges. This study demonstrates that secondary machining can be effective for improving the bonding strength.
format article
author Reiichi TOKUMOTO
Syunsuke MURAOKA
Takashi TOMINAGA
Masayoshi TATENO
author_facet Reiichi TOKUMOTO
Syunsuke MURAOKA
Takashi TOMINAGA
Masayoshi TATENO
author_sort Reiichi TOKUMOTO
title Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
title_short Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
title_full Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
title_fullStr Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
title_full_unstemmed Effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
title_sort effects of interface-edge angle on the bonding strength of a ceramics/metal joint with arc-free surface of interface edges
publisher The Japan Society of Mechanical Engineers
publishDate 2019
url https://doaj.org/article/76fdc5c3390244c19526c25b2a58622f
work_keys_str_mv AT reiichitokumoto effectsofinterfaceedgeangleonthebondingstrengthofaceramicsmetaljointwitharcfreesurfaceofinterfaceedges
AT syunsukemuraoka effectsofinterfaceedgeangleonthebondingstrengthofaceramicsmetaljointwitharcfreesurfaceofinterfaceedges
AT takashitominaga effectsofinterfaceedgeangleonthebondingstrengthofaceramicsmetaljointwitharcfreesurfaceofinterfaceedges
AT masayoshitateno effectsofinterfaceedgeangleonthebondingstrengthofaceramicsmetaljointwitharcfreesurfaceofinterfaceedges
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