Design, optimization, and testing of a high-speed centrifugal pump for motorsport application

Centrifugal pumps are designed to have their BEP (Best Efficiency Point) for a given flow rate, hydraulic head, and speed. In the design phase, those parameters are combined into a dimensionless specific speed used to define geometry of the pump. In this paper, a downsized centrifugal pump has been...

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Autores principales: Mariani Luigi, Di Giovine Giammarco, Di Battista Davide, Cipollone Roberto
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FR
Publicado: EDP Sciences 2021
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Acceso en línea:https://doaj.org/article/77da836b8d3f400d977270ad02fee8a4
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spelling oai:doaj.org-article:77da836b8d3f400d977270ad02fee8a42021-11-08T15:18:54ZDesign, optimization, and testing of a high-speed centrifugal pump for motorsport application2267-124210.1051/e3sconf/202131211006https://doaj.org/article/77da836b8d3f400d977270ad02fee8a42021-01-01T00:00:00Zhttps://www.e3s-conferences.org/articles/e3sconf/pdf/2021/88/e3sconf_ati2021_11006.pdfhttps://doaj.org/toc/2267-1242Centrifugal pumps are designed to have their BEP (Best Efficiency Point) for a given flow rate, hydraulic head, and speed. In the design phase, those parameters are combined into a dimensionless specific speed used to define geometry of the pump. In this paper, a downsized centrifugal pump has been designed to have high efficiency at very high speeds (10000 – 15000 RPM), as requested by the cooling circuit of an engine for motorsport and racing applications. The pump design point was 13 L/min and 3.0 bar at 12000 RPM, while the impeller external diameter is 34 mm. A mathematical model has been realized to optimize the pump in the early design phase through an iterative process, based on a 0D procedure which generates the optimal geometry of both impeller and volute. Hence, the model estimates main losses and, thus, hydraulic, volumetric, and organic efficiency. Once the geometry is generated, the performance of the pump has been verified on the design working point through a detailed CFD analysis. Physical phenomena that occur when the pump is running have been simulated, to represent as closely as possible vein fluid detachments, cavitation, and backflow at clearances between impeller and pump casing. At last, a prototype of the pump has been built and experimentally characterized in a dynamic test bench able to reproduce the characteristic curves (hydraulic head and efficiency) at very high revolution speeds as well as the performances in real time-varying operational conditions.Mariani LuigiDi Giovine GiammarcoDi Battista DavideCipollone RobertoEDP SciencesarticleEnvironmental sciencesGE1-350ENFRE3S Web of Conferences, Vol 312, p 11006 (2021)
institution DOAJ
collection DOAJ
language EN
FR
topic Environmental sciences
GE1-350
spellingShingle Environmental sciences
GE1-350
Mariani Luigi
Di Giovine Giammarco
Di Battista Davide
Cipollone Roberto
Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
description Centrifugal pumps are designed to have their BEP (Best Efficiency Point) for a given flow rate, hydraulic head, and speed. In the design phase, those parameters are combined into a dimensionless specific speed used to define geometry of the pump. In this paper, a downsized centrifugal pump has been designed to have high efficiency at very high speeds (10000 – 15000 RPM), as requested by the cooling circuit of an engine for motorsport and racing applications. The pump design point was 13 L/min and 3.0 bar at 12000 RPM, while the impeller external diameter is 34 mm. A mathematical model has been realized to optimize the pump in the early design phase through an iterative process, based on a 0D procedure which generates the optimal geometry of both impeller and volute. Hence, the model estimates main losses and, thus, hydraulic, volumetric, and organic efficiency. Once the geometry is generated, the performance of the pump has been verified on the design working point through a detailed CFD analysis. Physical phenomena that occur when the pump is running have been simulated, to represent as closely as possible vein fluid detachments, cavitation, and backflow at clearances between impeller and pump casing. At last, a prototype of the pump has been built and experimentally characterized in a dynamic test bench able to reproduce the characteristic curves (hydraulic head and efficiency) at very high revolution speeds as well as the performances in real time-varying operational conditions.
format article
author Mariani Luigi
Di Giovine Giammarco
Di Battista Davide
Cipollone Roberto
author_facet Mariani Luigi
Di Giovine Giammarco
Di Battista Davide
Cipollone Roberto
author_sort Mariani Luigi
title Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
title_short Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
title_full Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
title_fullStr Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
title_full_unstemmed Design, optimization, and testing of a high-speed centrifugal pump for motorsport application
title_sort design, optimization, and testing of a high-speed centrifugal pump for motorsport application
publisher EDP Sciences
publishDate 2021
url https://doaj.org/article/77da836b8d3f400d977270ad02fee8a4
work_keys_str_mv AT marianiluigi designoptimizationandtestingofahighspeedcentrifugalpumpformotorsportapplication
AT digiovinegiammarco designoptimizationandtestingofahighspeedcentrifugalpumpformotorsportapplication
AT dibattistadavide designoptimizationandtestingofahighspeedcentrifugalpumpformotorsportapplication
AT cipolloneroberto designoptimizationandtestingofahighspeedcentrifugalpumpformotorsportapplication
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