A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process

As chatter vibration in the roll grinding process is the largest limitation in the surface quality of the machined roll. In this paper, the bistability analysis and chatter suppression are performed for further discussion of patterns of the grinding chatter to reduce the cost of enterprises. A new t...

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Autores principales: Duo Yang, Tianding Chen, Chengfei Rao
Formato: article
Lenguaje:EN
Publicado: Tamkang University Press 2021
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Acceso en línea:https://doaj.org/article/78e19adb9039424ca1771ab93aeeab09
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spelling oai:doaj.org-article:78e19adb9039424ca1771ab93aeeab092021-11-23T17:35:14ZA Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process10.6180/jase.202204_25(2).00132708-99672708-9975https://doaj.org/article/78e19adb9039424ca1771ab93aeeab092021-11-01T00:00:00Zhttp://jase.tku.edu.tw/articles/jase-202204-25-2-0013https://doaj.org/toc/2708-9967https://doaj.org/toc/2708-9975As chatter vibration in the roll grinding process is the largest limitation in the surface quality of the machined roll. In this paper, the bistability analysis and chatter suppression are performed for further discussion of patterns of the grinding chatter to reduce the cost of enterprises. A new three degrees of freedom dynamic model with both the regenerative effect and nonlinear stiffness of grindstone indicated by Duffing oscillator is presented, and its availability is validated by the experiment. By means of the DDE-BIFTOOL, a numerical calculation package, the effect of process parameters on grinding stability is studied extensively, proving that a large grinding width worsens the stability in roll grinding and the parameters located in unsafe areas should be avoided for a stable grinding operation in practice. In addition, the control techniques involving both the nonlinear velocity feedback and the chaos perturbation are proposed for the suppression of chatter vibration in grinding operation to decrease the amplitude of its vibration. The results show that these techniques give a significant performance for reducing the amplitude of chatter vibration, namely, the stability of the grinding process is augmented, which gives a new idea for firms in chatter suppression.Duo YangTianding ChenChengfei RaoTamkang University Pressarticlegrindingregenerative chatterbistabilitychatter suppressionchaos controlEngineering (General). Civil engineering (General)TA1-2040Chemical engineeringTP155-156PhysicsQC1-999ENJournal of Applied Science and Engineering, Vol 25, Iss 2, Pp 275-284 (2021)
institution DOAJ
collection DOAJ
language EN
topic grinding
regenerative chatter
bistability
chatter suppression
chaos control
Engineering (General). Civil engineering (General)
TA1-2040
Chemical engineering
TP155-156
Physics
QC1-999
spellingShingle grinding
regenerative chatter
bistability
chatter suppression
chaos control
Engineering (General). Civil engineering (General)
TA1-2040
Chemical engineering
TP155-156
Physics
QC1-999
Duo Yang
Tianding Chen
Chengfei Rao
A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
description As chatter vibration in the roll grinding process is the largest limitation in the surface quality of the machined roll. In this paper, the bistability analysis and chatter suppression are performed for further discussion of patterns of the grinding chatter to reduce the cost of enterprises. A new three degrees of freedom dynamic model with both the regenerative effect and nonlinear stiffness of grindstone indicated by Duffing oscillator is presented, and its availability is validated by the experiment. By means of the DDE-BIFTOOL, a numerical calculation package, the effect of process parameters on grinding stability is studied extensively, proving that a large grinding width worsens the stability in roll grinding and the parameters located in unsafe areas should be avoided for a stable grinding operation in practice. In addition, the control techniques involving both the nonlinear velocity feedback and the chaos perturbation are proposed for the suppression of chatter vibration in grinding operation to decrease the amplitude of its vibration. The results show that these techniques give a significant performance for reducing the amplitude of chatter vibration, namely, the stability of the grinding process is augmented, which gives a new idea for firms in chatter suppression.
format article
author Duo Yang
Tianding Chen
Chengfei Rao
author_facet Duo Yang
Tianding Chen
Chengfei Rao
author_sort Duo Yang
title A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
title_short A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
title_full A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
title_fullStr A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
title_full_unstemmed A Study on Bistability Analysis and Chatter Suppression for Roll Grinding Process
title_sort study on bistability analysis and chatter suppression for roll grinding process
publisher Tamkang University Press
publishDate 2021
url https://doaj.org/article/78e19adb9039424ca1771ab93aeeab09
work_keys_str_mv AT duoyang astudyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
AT tiandingchen astudyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
AT chengfeirao astudyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
AT duoyang studyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
AT tiandingchen studyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
AT chengfeirao studyonbistabilityanalysisandchattersuppressionforrollgrindingprocess
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