Simulation Based Approach for High-Throughput Stacking Processes in Battery Production

What are the benefits of simulation-driven design and optimization of stacking processes in battery cell production? This question is addressed within the scope of the paper. This work proposes a method to reduce the effort for model-based design and optimization. Based on three case studies which o...

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Autores principales:	Alexander Müller, Muhammed Aydemir, Christina von Boeselager, Nils van Ohlen, Sina Rahlfs, Ruben Leithoff, Klaus Dröder, Franz Dietrich
Formato:	article
Lenguaje:	EN
Publicado:	MDPI AG 2021
Materias:	production processes simulation assembly battery production Chemical technology TP1-1185 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/7c964e372fb540cba99e28d398c053bb
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spelling	oai:doaj.org-article:7c964e372fb540cba99e28d398c053bb2021-11-25T18:51:18ZSimulation Based Approach for High-Throughput Stacking Processes in Battery Production10.3390/pr91119932227-9717https://doaj.org/article/7c964e372fb540cba99e28d398c053bb2021-11-01T00:00:00Zhttps://www.mdpi.com/2227-9717/9/11/1993https://doaj.org/toc/2227-9717What are the benefits of simulation-driven design and optimization of stacking processes in battery cell production? This question is addressed within the scope of the paper. This work proposes a method to reduce the effort for model-based design and optimization. Based on three case studies which originate from the development of high-speed stacking processes, this paper illustrates how the relevant loads on the intermediate products are determined with the help of the method. Subsequently, it is shown how the specific material models for battery electrodes and separators are identified, created and validated, as well as how process models are created and process limits are identified and optimized. It was possible to prove how process simulations can be used to minimize the effort required to validate developments and to efficiently determine optimized process parameters for a format and material change in a model-based manner. Consequently, more and more model-based processes should be taken into account during development and start-up in the future.Alexander MüllerMuhammed AydemirChristina von BoeselagerNils van OhlenSina RahlfsRuben LeithoffKlaus DröderFranz DietrichMDPI AGarticleproduction processessimulationassemblybattery productionChemical technologyTP1-1185ChemistryQD1-999ENProcesses, Vol 9, Iss 1993, p 1993 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	production processes simulation assembly battery production Chemical technology TP1-1185 Chemistry QD1-999
spellingShingle	production processes simulation assembly battery production Chemical technology TP1-1185 Chemistry QD1-999 Alexander Müller Muhammed Aydemir Christina von Boeselager Nils van Ohlen Sina Rahlfs Ruben Leithoff Klaus Dröder Franz Dietrich Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
description	What are the benefits of simulation-driven design and optimization of stacking processes in battery cell production? This question is addressed within the scope of the paper. This work proposes a method to reduce the effort for model-based design and optimization. Based on three case studies which originate from the development of high-speed stacking processes, this paper illustrates how the relevant loads on the intermediate products are determined with the help of the method. Subsequently, it is shown how the specific material models for battery electrodes and separators are identified, created and validated, as well as how process models are created and process limits are identified and optimized. It was possible to prove how process simulations can be used to minimize the effort required to validate developments and to efficiently determine optimized process parameters for a format and material change in a model-based manner. Consequently, more and more model-based processes should be taken into account during development and start-up in the future.
format	article
author	Alexander Müller Muhammed Aydemir Christina von Boeselager Nils van Ohlen Sina Rahlfs Ruben Leithoff Klaus Dröder Franz Dietrich
author_facet	Alexander Müller Muhammed Aydemir Christina von Boeselager Nils van Ohlen Sina Rahlfs Ruben Leithoff Klaus Dröder Franz Dietrich
author_sort	Alexander Müller
title	Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
title_short	Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
title_full	Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
title_fullStr	Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
title_full_unstemmed	Simulation Based Approach for High-Throughput Stacking Processes in Battery Production
title_sort	simulation based approach for high-throughput stacking processes in battery production
publisher	MDPI AG
publishDate	2021
url	https://doaj.org/article/7c964e372fb540cba99e28d398c053bb
work_keys_str_mv	AT alexandermuller simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT muhammedaydemir simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT christinavonboeselager simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT nilsvanohlen simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT sinarahlfs simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT rubenleithoff simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT klausdroder simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction AT franzdietrich simulationbasedapproachforhighthroughputstackingprocessesinbatteryproduction
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Simulation Based Approach for High-Throughput Stacking Processes in Battery Production

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