Technology development of fatty acids obtaining from soapstok using saponification

The processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponificat...

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Autores principales: Natalia Sytnik, Ekaterina Kunitsia, Viktoriia Kalyna, Olena Petukhova, Kostiantyn Ostapov, Volodymyr Ishchuk, Dmytro Saveliev, Tetiana Kovalova, Oleg Kostyrkin, Olena Petrova
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Publicado: PC Technology Center 2021
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spelling oai:doaj.org-article:7dd1c466077e42dab526b55996b3a5af2021-11-04T14:09:04ZTechnology development of fatty acids obtaining from soapstok using saponification1729-37741729-406110.15587/1729-4061.2021.241942https://doaj.org/article/7dd1c466077e42dab526b55996b3a5af2021-10-01T00:00:00Zhttp://journals.uran.ua/eejet/article/view/241942https://doaj.org/toc/1729-3774https://doaj.org/toc/1729-4061The processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated. The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number. A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %. Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid. The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %. The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization numberNatalia SytnikEkaterina KunitsiaViktoriia KalynaOlena PetukhovaKostiantyn OstapovVolodymyr IshchukDmytro SavelievTetiana KovalovaOleg KostyrkinOlena PetrovaPC Technology Centerarticlesoapstockfatty acidssaponification reactiondecomposition with sulfuric acidneutralization numberTechnology (General)T1-995IndustryHD2321-4730.9ENRUUKEastern-European Journal of Enterprise Technologies, Vol 5, Iss 6 (113), Pp 16-23 (2021)
institution DOAJ
collection DOAJ
language EN
RU
UK
topic soapstock
fatty acids
saponification reaction
decomposition with sulfuric acid
neutralization number
Technology (General)
T1-995
Industry
HD2321-4730.9
spellingShingle soapstock
fatty acids
saponification reaction
decomposition with sulfuric acid
neutralization number
Technology (General)
T1-995
Industry
HD2321-4730.9
Natalia Sytnik
Ekaterina Kunitsia
Viktoriia Kalyna
Olena Petukhova
Kostiantyn Ostapov
Volodymyr Ishchuk
Dmytro Saveliev
Tetiana Kovalova
Oleg Kostyrkin
Olena Petrova
Technology development of fatty acids obtaining from soapstok using saponification
description The processing of oil refining waste is essential from economic and environmental points of view. An important issue is the processing of soapstock to extract fatty acids, which are raw materials for various industries. The two-stage method of fatty acids obtaining from soapstock using saponification with sodium hydroxide solution and decomposition with sulfuric acid is investigated. The peculiarity of the work is the study of the influence of soapstock saponification conditions on the key efficiency indicators of fatty acid extraction: yield and neutralization number. A sample of soapstock was obtained as a result of alkaline neutralization of sunflower oil. Soapstock quality corresponds to DSTU 5033 (CAS 68952-95-4): mass fraction of total fat – 68.5 %, fatty acids – 62.6 %, neutral fat – 5.9 %. Rational saponification conditions were determined: duration (85 min.) and concentration of sodium hydroxide solution (45 %). After saponification, the soapstock was subjected to decomposition with sulfuric acid under the following conditions: temperature 90 °C, duration 40 min. Under the rational saponification conditions, the yield of fatty acids (91.8 %) and the neutralization number (187.1 mg KOH/g) were determined. The obtained fatty acids correspond to the first-grade fatty acids according to DSTU 4860 (CAS 61788-66-7). Acid indicators: mass fraction of moisture and volatile substances – 1.5 %, mass fraction of total fat – 98.0 %, cleavage depth – 69.2 % oleic acid. The use of the soapstock saponification stage before decomposition leads to an improvement in the quality indicators and an increase in the neutralization number of fatty acids by 4 %, yield – by 16.2 %. The results of the study make it possible to produce fatty acids from soapstock by two-stage technology with high yield and neutralization number
format article
author Natalia Sytnik
Ekaterina Kunitsia
Viktoriia Kalyna
Olena Petukhova
Kostiantyn Ostapov
Volodymyr Ishchuk
Dmytro Saveliev
Tetiana Kovalova
Oleg Kostyrkin
Olena Petrova
author_facet Natalia Sytnik
Ekaterina Kunitsia
Viktoriia Kalyna
Olena Petukhova
Kostiantyn Ostapov
Volodymyr Ishchuk
Dmytro Saveliev
Tetiana Kovalova
Oleg Kostyrkin
Olena Petrova
author_sort Natalia Sytnik
title Technology development of fatty acids obtaining from soapstok using saponification
title_short Technology development of fatty acids obtaining from soapstok using saponification
title_full Technology development of fatty acids obtaining from soapstok using saponification
title_fullStr Technology development of fatty acids obtaining from soapstok using saponification
title_full_unstemmed Technology development of fatty acids obtaining from soapstok using saponification
title_sort technology development of fatty acids obtaining from soapstok using saponification
publisher PC Technology Center
publishDate 2021
url https://doaj.org/article/7dd1c466077e42dab526b55996b3a5af
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