The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites

Thermoplastic overmolding technique is an advanced integrated manufacturing technology to fabricate hybrid fiber reinforced thermoplastic composites (hybrid composites) components in which short fiber reinforced thermoplastics are injected onto the surface of thermoformed continuous fiber reinforced...

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Autores principales: Liang Fu, Muhan Zhang, Zhanyu Zhai, Fengze Jiang
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Lenguaje:EN
Publicado: Elsevier 2022
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Acceso en línea:https://doaj.org/article/7e6f79d045a74a389b3dc07196371081
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spelling oai:doaj.org-article:7e6f79d045a74a389b3dc071963710812021-11-24T04:26:35ZThe influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites0142-941810.1016/j.polymertesting.2021.107425https://doaj.org/article/7e6f79d045a74a389b3dc071963710812022-01-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S0142941821003688https://doaj.org/toc/0142-9418Thermoplastic overmolding technique is an advanced integrated manufacturing technology to fabricate hybrid fiber reinforced thermoplastic composites (hybrid composites) components in which short fiber reinforced thermoplastics are injected onto the surface of thermoformed continuous fiber reinforced thermoplastic (CFRT) laminate (organosheet). To further clarify the bonding mechanism between the heterogeneous interface of short and continuous glass fiber reinforced thermoplastic composites, a series of experimental tests and molecular dynamic (MD) simulations were conducted to investigate the preheating temperature of organosheet on mechanical properties of hybrid composites. The experimental results reveal that the surface roughness of organosheet is increased with raising the preheating temperature, resulting in the enhancement of mechanical interlock at the bonding interface. The interface region in SEM observation is gradually disappeared due to molecule diffusion. Simulation results show that both diffusion coefficient and interfacial bonding energy are clearly improved with preheating temperature. Compared with the non-preheating condition, the flexural strength of the hybrid composite is increased by more than three times when the preheating temperature is set as 220 °C by IR heater. Moreover, the fracture mode of hybrid composites has been proven to change with the preheating temperature.Liang FuMuhan ZhangZhanyu ZhaiFengze JiangElsevierarticleOvermolded thermoplastic compositesPreheating temperatureInterfaceBonding mechanismMolecule diffusionPolymers and polymer manufactureTP1080-1185ENPolymer Testing, Vol 105, Iss , Pp 107425- (2022)
institution DOAJ
collection DOAJ
language EN
topic Overmolded thermoplastic composites
Preheating temperature
Interface
Bonding mechanism
Molecule diffusion
Polymers and polymer manufacture
TP1080-1185
spellingShingle Overmolded thermoplastic composites
Preheating temperature
Interface
Bonding mechanism
Molecule diffusion
Polymers and polymer manufacture
TP1080-1185
Liang Fu
Muhan Zhang
Zhanyu Zhai
Fengze Jiang
The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
description Thermoplastic overmolding technique is an advanced integrated manufacturing technology to fabricate hybrid fiber reinforced thermoplastic composites (hybrid composites) components in which short fiber reinforced thermoplastics are injected onto the surface of thermoformed continuous fiber reinforced thermoplastic (CFRT) laminate (organosheet). To further clarify the bonding mechanism between the heterogeneous interface of short and continuous glass fiber reinforced thermoplastic composites, a series of experimental tests and molecular dynamic (MD) simulations were conducted to investigate the preheating temperature of organosheet on mechanical properties of hybrid composites. The experimental results reveal that the surface roughness of organosheet is increased with raising the preheating temperature, resulting in the enhancement of mechanical interlock at the bonding interface. The interface region in SEM observation is gradually disappeared due to molecule diffusion. Simulation results show that both diffusion coefficient and interfacial bonding energy are clearly improved with preheating temperature. Compared with the non-preheating condition, the flexural strength of the hybrid composite is increased by more than three times when the preheating temperature is set as 220 °C by IR heater. Moreover, the fracture mode of hybrid composites has been proven to change with the preheating temperature.
format article
author Liang Fu
Muhan Zhang
Zhanyu Zhai
Fengze Jiang
author_facet Liang Fu
Muhan Zhang
Zhanyu Zhai
Fengze Jiang
author_sort Liang Fu
title The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
title_short The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
title_full The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
title_fullStr The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
title_full_unstemmed The influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
title_sort influence of preheating temperature on the mechanical properties of injection-overmolded hybrid glass fiber reinforced thermoplastic composites
publisher Elsevier
publishDate 2022
url https://doaj.org/article/7e6f79d045a74a389b3dc07196371081
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