Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates

Th<b>e</b> cold spraying of ceramic materials is widely acknowledged as a difficult process because it necessitates the feedstock powder particles experiencing a plastic deformation for deposition on a substrate. The problem arises due to the brittle properties of ceramic powder feedstoc...

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Autores principales: Noor irinah Omar, Motohiro Yamada, Toshiaki Yasui, Masahiro Fukumoto
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/7ea1d6769eec4df9b2d7eaa271595a00
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spelling oai:doaj.org-article:7ea1d6769eec4df9b2d7eaa271595a002021-11-25T17:16:21ZBonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates10.3390/coatings111113492079-6412https://doaj.org/article/7ea1d6769eec4df9b2d7eaa271595a002021-11-01T00:00:00Zhttps://www.mdpi.com/2079-6412/11/11/1349https://doaj.org/toc/2079-6412Th<b>e</b> cold spraying of ceramic materials is widely acknowledged as a difficult process because it necessitates the feedstock powder particles experiencing a plastic deformation for deposition on a substrate. The problem arises due to the brittle properties of ceramic powder feedstock such as titanium dioxide (TiO<sub>2</sub>), combined with a lack of understanding of the bonding mechanisms. In this study, TiO<sub>2</sub> coatings were deposited onto copper and aluminum substrates and the adhesion strength was evaluated to investigate the bonding mechanism. The influence of substrate hardness and remaining surface oxide layer was investigated by annealing the substrates with various temperatures. The results showed that the adhesion strength of the coatings on the aluminum substrate was higher than the copper substrate. Furthermore, the adhesion strength was decreased with increasing the annealing temperature on both substrate materials. These results indicate that a softer aluminum substrate was advantageous for adhesion. Annealing led to thermal softening the substrate; however, the thickness of the surface oxide layer was increased. Therefore, bonding occurred between the cold-sprayed TiO<sub>2</sub> particle and newly deform substrate surface, which yielded the higher adhesion strength. The main bonding mechanism is metallurgical, similarly to the cold-sprayed metallic coatings.Noor irinah OmarMotohiro YamadaToshiaki YasuiMasahiro FukumotoMDPI AGarticlecold spraytitanium dioxideadhesion strengthbonding mechanismpure copperpure aluminumEngineering (General). Civil engineering (General)TA1-2040ENCoatings, Vol 11, Iss 1349, p 1349 (2021)
institution DOAJ
collection DOAJ
language EN
topic cold spray
titanium dioxide
adhesion strength
bonding mechanism
pure copper
pure aluminum
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle cold spray
titanium dioxide
adhesion strength
bonding mechanism
pure copper
pure aluminum
Engineering (General). Civil engineering (General)
TA1-2040
Noor irinah Omar
Motohiro Yamada
Toshiaki Yasui
Masahiro Fukumoto
Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
description Th<b>e</b> cold spraying of ceramic materials is widely acknowledged as a difficult process because it necessitates the feedstock powder particles experiencing a plastic deformation for deposition on a substrate. The problem arises due to the brittle properties of ceramic powder feedstock such as titanium dioxide (TiO<sub>2</sub>), combined with a lack of understanding of the bonding mechanisms. In this study, TiO<sub>2</sub> coatings were deposited onto copper and aluminum substrates and the adhesion strength was evaluated to investigate the bonding mechanism. The influence of substrate hardness and remaining surface oxide layer was investigated by annealing the substrates with various temperatures. The results showed that the adhesion strength of the coatings on the aluminum substrate was higher than the copper substrate. Furthermore, the adhesion strength was decreased with increasing the annealing temperature on both substrate materials. These results indicate that a softer aluminum substrate was advantageous for adhesion. Annealing led to thermal softening the substrate; however, the thickness of the surface oxide layer was increased. Therefore, bonding occurred between the cold-sprayed TiO<sub>2</sub> particle and newly deform substrate surface, which yielded the higher adhesion strength. The main bonding mechanism is metallurgical, similarly to the cold-sprayed metallic coatings.
format article
author Noor irinah Omar
Motohiro Yamada
Toshiaki Yasui
Masahiro Fukumoto
author_facet Noor irinah Omar
Motohiro Yamada
Toshiaki Yasui
Masahiro Fukumoto
author_sort Noor irinah Omar
title Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
title_short Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
title_full Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
title_fullStr Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
title_full_unstemmed Bonding Mechanism of Cold-Sprayed TiO<sub>2</sub> Coatings on Copper and Aluminum Substrates
title_sort bonding mechanism of cold-sprayed tio<sub>2</sub> coatings on copper and aluminum substrates
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/7ea1d6769eec4df9b2d7eaa271595a00
work_keys_str_mv AT nooririnahomar bondingmechanismofcoldsprayedtiosub2subcoatingsoncopperandaluminumsubstrates
AT motohiroyamada bondingmechanismofcoldsprayedtiosub2subcoatingsoncopperandaluminumsubstrates
AT toshiakiyasui bondingmechanismofcoldsprayedtiosub2subcoatingsoncopperandaluminumsubstrates
AT masahirofukumoto bondingmechanismofcoldsprayedtiosub2subcoatingsoncopperandaluminumsubstrates
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