Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method

The aim of present study is to determine the optimum parameters of friction stir welding process and known the most important parameter along with percentage contribution of each parameter which effect on tensile strength and joint efficiency of FS welded joint of  dissimilar aluminum alloys AA2024...

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Autores principales: Muna K. Abbass, Munthir M. Al-Kubaisy, Ruqaya Abdulkadhim
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Publicado: Al-Khwarizmi College of Engineering – University of Baghdad 2017
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Acceso en línea:https://doaj.org/article/844ce3e0cbbe40e7a37304be3ceae600
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spelling oai:doaj.org-article:844ce3e0cbbe40e7a37304be3ceae6002021-12-02T04:46:21ZOptimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method1818-11712312-0789https://doaj.org/article/844ce3e0cbbe40e7a37304be3ceae6002017-12-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/288https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 The aim of present study is to determine the optimum parameters of friction stir welding process and known the most important parameter along with percentage contribution of each parameter which effect on tensile strength and joint efficiency of FS welded joint of  dissimilar aluminum alloys AA2024-T3 and AA7075-T73 of 3 mm thick plates by applied specific number of experiments using Taguchi method .AA2024 was placed on the advancing side and AA7075 on the retreating side. FSW was achieved under three different rotation speeds (898, 1200 and 1710) rpm, three different welding speeds (20, 45 and 69) mm\min , three different pin profiles (cylindrical, threaded cylindrical and cone) and tool tilt angle 2◦. Taguchi method was proposed the orthogonal array of L9 based on the three number of process parameters and the three levels of variation for each parameter , S\N ratio and ANOVA analysis of robust design were applied to the results. The result of S\N ratio analysis were obtained to find the parameters optimization, which has been of rotation speed equal to 898 rpm, welding speed 45 mm\min, and threaded cylindrical pin profile with joint efficiency (76%). The tensile strength result shows that the welding speed was the most important parameter with a percentage contribution of   66.05 %  over the other process parameters. Muna K. AbbassMunthir M. Al-KubaisyRuqaya AbdulkadhimAl-Khwarizmi College of Engineering – University of BaghdadarticleFriction stir weldingAluminum alloysTaguchi methodChemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 12, Iss 1 (2017)
institution DOAJ
collection DOAJ
language EN
topic Friction stir welding
Aluminum alloys
Taguchi method
Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Friction stir welding
Aluminum alloys
Taguchi method
Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
Muna K. Abbass
Munthir M. Al-Kubaisy
Ruqaya Abdulkadhim
Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
description The aim of present study is to determine the optimum parameters of friction stir welding process and known the most important parameter along with percentage contribution of each parameter which effect on tensile strength and joint efficiency of FS welded joint of  dissimilar aluminum alloys AA2024-T3 and AA7075-T73 of 3 mm thick plates by applied specific number of experiments using Taguchi method .AA2024 was placed on the advancing side and AA7075 on the retreating side. FSW was achieved under three different rotation speeds (898, 1200 and 1710) rpm, three different welding speeds (20, 45 and 69) mm\min , three different pin profiles (cylindrical, threaded cylindrical and cone) and tool tilt angle 2◦. Taguchi method was proposed the orthogonal array of L9 based on the three number of process parameters and the three levels of variation for each parameter , S\N ratio and ANOVA analysis of robust design were applied to the results. The result of S\N ratio analysis were obtained to find the parameters optimization, which has been of rotation speed equal to 898 rpm, welding speed 45 mm\min, and threaded cylindrical pin profile with joint efficiency (76%). The tensile strength result shows that the welding speed was the most important parameter with a percentage contribution of   66.05 %  over the other process parameters.
format article
author Muna K. Abbass
Munthir M. Al-Kubaisy
Ruqaya Abdulkadhim
author_facet Muna K. Abbass
Munthir M. Al-Kubaisy
Ruqaya Abdulkadhim
author_sort Muna K. Abbass
title Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
title_short Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
title_full Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
title_fullStr Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
title_full_unstemmed Optimization of Friction Stir Welding Process Parameters of Dissimilar AA2024-T3 and AA7075-T73 Aluminum Alloys by Using Taguchi Method
title_sort optimization of friction stir welding process parameters of dissimilar aa2024-t3 and aa7075-t73 aluminum alloys by using taguchi method
publisher Al-Khwarizmi College of Engineering – University of Baghdad
publishDate 2017
url https://doaj.org/article/844ce3e0cbbe40e7a37304be3ceae600
work_keys_str_mv AT munakabbass optimizationoffrictionstirweldingprocessparametersofdissimilaraa2024t3andaa7075t73aluminumalloysbyusingtaguchimethod
AT munthirmalkubaisy optimizationoffrictionstirweldingprocessparametersofdissimilaraa2024t3andaa7075t73aluminumalloysbyusingtaguchimethod
AT ruqayaabdulkadhim optimizationoffrictionstirweldingprocessparametersofdissimilaraa2024t3andaa7075t73aluminumalloysbyusingtaguchimethod
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