Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting

Considering solidification, a large eddy simulation (LES) model of two-phase flow was established to simulate the thermal–magnetic flow coupled fields inside a jumbo bloom. The magnetic field was calculated based on Maxwell’s equations, constitutive equations, and Ohm’s law. An enthalpy–porosity tec...

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Autores principales: Xianglong Li, Shaoyan Hu, Deyong Wang, Tianpeng Qu, Qi Quan, Xingzhi Zhou
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/84983ec2261944b8bf0792b9350ae38a
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spelling oai:doaj.org-article:84983ec2261944b8bf0792b9350ae38a2021-11-25T18:22:15ZEffect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting10.3390/met111118282075-4701https://doaj.org/article/84983ec2261944b8bf0792b9350ae38a2021-11-01T00:00:00Zhttps://www.mdpi.com/2075-4701/11/11/1828https://doaj.org/toc/2075-4701Considering solidification, a large eddy simulation (LES) model of two-phase flow was established to simulate the thermal–magnetic flow coupled fields inside a jumbo bloom. The magnetic field was calculated based on Maxwell’s equations, constitutive equations, and Ohm’s law. An enthalpy–porosity technique was used to model the solidification of the steel. The movement of the free surface was described by the volume of fluid (VOF) approach. With the effect of electromagnetic stirring (MEMS), the vortices in the bloom tended to be strip-like; large vortices mostly appeared in the injection zone, while small ones were found near the surface of the bloom. It is newly found that even though the submerged entry nozzle (SEN) is asymmetrical about the bloom, a biased flow can also be found under the effect of MEMS. The reason for this phenomenon is because the magnetic force is asymmetrical and transient. A high frequency will reduce the period of biased flow; however, the frequency should not be too high because it could also intensify meniscus fluctuations and thus entrap slag droplets in the mold. The velocity near the solidification front can also be increased with a higher frequency.Xianglong LiShaoyan HuDeyong WangTianpeng QuQi QuanXingzhi ZhouMDPI AGarticleround bloombiased flowlarge eddy simulationenthalpy–porosity methodMEMSMining engineering. MetallurgyTN1-997ENMetals, Vol 11, Iss 1828, p 1828 (2021)
institution DOAJ
collection DOAJ
language EN
topic round bloom
biased flow
large eddy simulation
enthalpy–porosity method
MEMS
Mining engineering. Metallurgy
TN1-997
spellingShingle round bloom
biased flow
large eddy simulation
enthalpy–porosity method
MEMS
Mining engineering. Metallurgy
TN1-997
Xianglong Li
Shaoyan Hu
Deyong Wang
Tianpeng Qu
Qi Quan
Xingzhi Zhou
Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
description Considering solidification, a large eddy simulation (LES) model of two-phase flow was established to simulate the thermal–magnetic flow coupled fields inside a jumbo bloom. The magnetic field was calculated based on Maxwell’s equations, constitutive equations, and Ohm’s law. An enthalpy–porosity technique was used to model the solidification of the steel. The movement of the free surface was described by the volume of fluid (VOF) approach. With the effect of electromagnetic stirring (MEMS), the vortices in the bloom tended to be strip-like; large vortices mostly appeared in the injection zone, while small ones were found near the surface of the bloom. It is newly found that even though the submerged entry nozzle (SEN) is asymmetrical about the bloom, a biased flow can also be found under the effect of MEMS. The reason for this phenomenon is because the magnetic force is asymmetrical and transient. A high frequency will reduce the period of biased flow; however, the frequency should not be too high because it could also intensify meniscus fluctuations and thus entrap slag droplets in the mold. The velocity near the solidification front can also be increased with a higher frequency.
format article
author Xianglong Li
Shaoyan Hu
Deyong Wang
Tianpeng Qu
Qi Quan
Xingzhi Zhou
author_facet Xianglong Li
Shaoyan Hu
Deyong Wang
Tianpeng Qu
Qi Quan
Xingzhi Zhou
author_sort Xianglong Li
title Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
title_short Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
title_full Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
title_fullStr Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
title_full_unstemmed Effect of Electromagnetic Frequency on the Flow Behavior in Mold during Bloom Casting
title_sort effect of electromagnetic frequency on the flow behavior in mold during bloom casting
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/84983ec2261944b8bf0792b9350ae38a
work_keys_str_mv AT xianglongli effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
AT shaoyanhu effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
AT deyongwang effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
AT tianpengqu effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
AT qiquan effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
AT xingzhizhou effectofelectromagneticfrequencyontheflowbehaviorinmoldduringbloomcasting
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