Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process

Abstract The reorganization through high-temperature annealing of closely-packed pore arrays can be exploited to create ultra-thin (<20 µm) monocrystalline silicon layers that can work as cheap and flexible substrates for both the electronic and the photovoltaic industries. By introducing a perio...

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Autores principales: M. Garín, C. Jin, D. Cardador, T. Trifonov, R. Alcubilla
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Lenguaje:EN
Publicado: Nature Portfolio 2017
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Acceso en línea:https://doaj.org/article/84b0b059c15c470e8b693dd6a5d29594
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spelling oai:doaj.org-article:84b0b059c15c470e8b693dd6a5d295942021-12-02T15:05:57ZControlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process10.1038/s41598-017-07393-42045-2322https://doaj.org/article/84b0b059c15c470e8b693dd6a5d295942017-08-01T00:00:00Zhttps://doi.org/10.1038/s41598-017-07393-4https://doaj.org/toc/2045-2322Abstract The reorganization through high-temperature annealing of closely-packed pore arrays can be exploited to create ultra-thin (<20 µm) monocrystalline silicon layers that can work as cheap and flexible substrates for both the electronic and the photovoltaic industries. By introducing a periodic diameter modulation along deep etched pores, many thin layers can be produced from a single substrate and in a single technological process. Besides the periodicity, the exact shape of the modulation also has a profound impact on the process and subtle profile changes can lead to important differences on the process outcome. In this paper we study both theoretically and experimentally the effect of the initial profile on the pore reorganization dynamics and the morphology of the thin layers obtained through annealing. We show that process reliability, annealing time and final layer characteristics, all can be engineered and optimized by precisely controlling the initial pore profile.M. GarínC. JinD. CardadorT. TrifonovR. AlcubillaNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 7, Iss 1, Pp 1-11 (2017)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
M. Garín
C. Jin
D. Cardador
T. Trifonov
R. Alcubilla
Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
description Abstract The reorganization through high-temperature annealing of closely-packed pore arrays can be exploited to create ultra-thin (<20 µm) monocrystalline silicon layers that can work as cheap and flexible substrates for both the electronic and the photovoltaic industries. By introducing a periodic diameter modulation along deep etched pores, many thin layers can be produced from a single substrate and in a single technological process. Besides the periodicity, the exact shape of the modulation also has a profound impact on the process and subtle profile changes can lead to important differences on the process outcome. In this paper we study both theoretically and experimentally the effect of the initial profile on the pore reorganization dynamics and the morphology of the thin layers obtained through annealing. We show that process reliability, annealing time and final layer characteristics, all can be engineered and optimized by precisely controlling the initial pore profile.
format article
author M. Garín
C. Jin
D. Cardador
T. Trifonov
R. Alcubilla
author_facet M. Garín
C. Jin
D. Cardador
T. Trifonov
R. Alcubilla
author_sort M. Garín
title Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
title_short Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
title_full Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
title_fullStr Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
title_full_unstemmed Controlling Plateau-Rayleigh instabilities during the reorganization of silicon macropores in the Silicon Millefeuille process
title_sort controlling plateau-rayleigh instabilities during the reorganization of silicon macropores in the silicon millefeuille process
publisher Nature Portfolio
publishDate 2017
url https://doaj.org/article/84b0b059c15c470e8b693dd6a5d29594
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AT cjin controllingplateaurayleighinstabilitiesduringthereorganizationofsiliconmacroporesinthesiliconmillefeuilleprocess
AT dcardador controllingplateaurayleighinstabilitiesduringthereorganizationofsiliconmacroporesinthesiliconmillefeuilleprocess
AT ttrifonov controllingplateaurayleighinstabilitiesduringthereorganizationofsiliconmacroporesinthesiliconmillefeuilleprocess
AT ralcubilla controllingplateaurayleighinstabilitiesduringthereorganizationofsiliconmacroporesinthesiliconmillefeuilleprocess
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