Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry

The manufacturing industry is considered as one important sector, which has a significant influence on the economic growth of a country. The increase of fierce competition among products requires the company to satisfy their customers by making high-quality products with competitive prices and at on...

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Autores principales:	Bambang Suhardi, Nur Anisa, Pringgo Widyo Laksono
Formato:	article
Lenguaje:	EN
Publicado:	Taylor & Francis Group 2019
Materias:	5w1h technique ecrs principle lean manufacturing value stream mapping workload analysis Engineering (General). Civil engineering (General) TA1-2040
Acceso en línea:	https://doaj.org/article/85b10106b91044278ebb45b0bc87af7d
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spelling	oai:doaj.org-article:85b10106b91044278ebb45b0bc87af7d2021-11-04T15:51:55ZMinimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry2331-191610.1080/23311916.2019.1567019https://doaj.org/article/85b10106b91044278ebb45b0bc87af7d2019-01-01T00:00:00Zhttp://dx.doi.org/10.1080/23311916.2019.1567019https://doaj.org/toc/2331-1916The manufacturing industry is considered as one important sector, which has a significant influence on the economic growth of a country. The increase of fierce competition among products requires the company to satisfy their customers by making high-quality products with competitive prices and at on-time deliveries. This study aims to implement lean manufacturing in one of the furniture companies in Indonesia to minimize waste in the production floor. Value Stream Mapping (VSM) will be used as a tool to identify waste by separating value-added activities and non-value added activities in the production process. A future state map is developed with new and improved processes. Future state map makes the improved process more effective and more efficient. The critical waste found on the production floor in motion. Improvements are made using 5W1H techniques and ECRS principles, two simple tools of kaizen. The workload of operator consideration was also done to avoid bottlenecks and decrease the lead time. The result was quietly remarkable as the lead time decreased by around 4.79% and able to balance the workload received by the operator.Bambang SuhardiNur AnisaPringgo Widyo LaksonoTaylor & Francis Grouparticle5w1h techniqueecrs principlelean manufacturingvalue stream mappingworkload analysisEngineering (General). Civil engineering (General)TA1-2040ENCogent Engineering, Vol 6, Iss 1 (2019)
institution	DOAJ
collection	DOAJ
language	EN
topic	5w1h technique ecrs principle lean manufacturing value stream mapping workload analysis Engineering (General). Civil engineering (General) TA1-2040
spellingShingle	5w1h technique ecrs principle lean manufacturing value stream mapping workload analysis Engineering (General). Civil engineering (General) TA1-2040 Bambang Suhardi Nur Anisa Pringgo Widyo Laksono Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
description	The manufacturing industry is considered as one important sector, which has a significant influence on the economic growth of a country. The increase of fierce competition among products requires the company to satisfy their customers by making high-quality products with competitive prices and at on-time deliveries. This study aims to implement lean manufacturing in one of the furniture companies in Indonesia to minimize waste in the production floor. Value Stream Mapping (VSM) will be used as a tool to identify waste by separating value-added activities and non-value added activities in the production process. A future state map is developed with new and improved processes. Future state map makes the improved process more effective and more efficient. The critical waste found on the production floor in motion. Improvements are made using 5W1H techniques and ECRS principles, two simple tools of kaizen. The workload of operator consideration was also done to avoid bottlenecks and decrease the lead time. The result was quietly remarkable as the lead time decreased by around 4.79% and able to balance the workload received by the operator.
format	article
author	Bambang Suhardi Nur Anisa Pringgo Widyo Laksono
author_facet	Bambang Suhardi Nur Anisa Pringgo Widyo Laksono
author_sort	Bambang Suhardi
title	Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
title_short	Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
title_full	Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
title_fullStr	Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
title_full_unstemmed	Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry
title_sort	minimizing waste using lean manufacturing and ecrs principle in indonesian furniture industry
publisher	Taylor & Francis Group
publishDate	2019
url	https://doaj.org/article/85b10106b91044278ebb45b0bc87af7d
work_keys_str_mv	AT bambangsuhardi minimizingwasteusingleanmanufacturingandecrsprincipleinindonesianfurnitureindustry AT nuranisa minimizingwasteusingleanmanufacturingandecrsprincipleinindonesianfurnitureindustry AT pringgowidyolaksono minimizingwasteusingleanmanufacturingandecrsprincipleinindonesianfurnitureindustry
_version_	1718444724924186624

Minimizing waste using lean manufacturing and ECRS principle in Indonesian furniture industry

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