A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding

The resistance welding technique for thermoplastic composites (TPCs) entails melting the TPC polymer at the joint interface using heat generated by resistive (Joule) heating of a conductive mesh or heating element placed between the surfaces to be welded. The continuous resistance welding (CRW) is a...

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Autores principales:	Imad Zammar, M. Saiful Huq, Iraj Mantegh, Ali Yousefpour, Mojtaba Ahmadi
Formato:	article
Lenguaje:	EN
Publicado:	Taylor & Francis Group 2017
Materias:	Thermoplastic composites (TPCs) Resistance welding Composite welding Heat transfer Finite element modeling (FEM) Polymers and polymer manufacture TP1080-1185 Automation T59.5
Acceso en línea:	https://doaj.org/article/870cd43b8e7d42fca7ce6ac4d3975166
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spelling	oai:doaj.org-article:870cd43b8e7d42fca7ce6ac4d39751662021-12-02T03:25:24ZA three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding2055-03402055-035910.1080/20550340.2017.1311094https://doaj.org/article/870cd43b8e7d42fca7ce6ac4d39751662017-01-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2017.1311094https://doaj.org/toc/2055-0340https://doaj.org/toc/2055-0359The resistance welding technique for thermoplastic composites (TPCs) entails melting the TPC polymer at the joint interface using heat generated by resistive (Joule) heating of a conductive mesh or heating element placed between the surfaces to be welded. The continuous resistance welding (CRW) is an automated large-scale resistance welding technique that consists of a moving voltage source along the heating element creating a continuous weld along its path. This paper presents a transient model that is developed to predict the heat transfer in TPCs in all three dimensions during the CRW process. The model is finite element in nature and includes both the resistive and thermal conductivity behaviors of the material involved. The significance of this modeling approach is that it captures the movement of the electrical connection, as well as the nonuniform distribution of the current and resistive heating along the length and width of the weld seam. The modeling results are compared with experimental data obtained by thermocouples and an infrared camera, and exhibit solid conformance for predicting the trend of variations in weld temperature.Imad ZammarM. Saiful HuqIraj ManteghAli YousefpourMojtaba AhmadiTaylor & Francis GrouparticleThermoplastic composites (TPCs)Resistance weldingComposite weldingHeat transferFinite element modeling (FEM)Polymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 3, Iss 1, Pp 32-41 (2017)
institution	DOAJ
collection	DOAJ
language	EN
topic	Thermoplastic composites (TPCs) Resistance welding Composite welding Heat transfer Finite element modeling (FEM) Polymers and polymer manufacture TP1080-1185 Automation T59.5
spellingShingle	Thermoplastic composites (TPCs) Resistance welding Composite welding Heat transfer Finite element modeling (FEM) Polymers and polymer manufacture TP1080-1185 Automation T59.5 Imad Zammar M. Saiful Huq Iraj Mantegh Ali Yousefpour Mojtaba Ahmadi A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
description	The resistance welding technique for thermoplastic composites (TPCs) entails melting the TPC polymer at the joint interface using heat generated by resistive (Joule) heating of a conductive mesh or heating element placed between the surfaces to be welded. The continuous resistance welding (CRW) is an automated large-scale resistance welding technique that consists of a moving voltage source along the heating element creating a continuous weld along its path. This paper presents a transient model that is developed to predict the heat transfer in TPCs in all three dimensions during the CRW process. The model is finite element in nature and includes both the resistive and thermal conductivity behaviors of the material involved. The significance of this modeling approach is that it captures the movement of the electrical connection, as well as the nonuniform distribution of the current and resistive heating along the length and width of the weld seam. The modeling results are compared with experimental data obtained by thermocouples and an infrared camera, and exhibit solid conformance for predicting the trend of variations in weld temperature.
format	article
author	Imad Zammar M. Saiful Huq Iraj Mantegh Ali Yousefpour Mojtaba Ahmadi
author_facet	Imad Zammar M. Saiful Huq Iraj Mantegh Ali Yousefpour Mojtaba Ahmadi
author_sort	Imad Zammar
title	A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
title_short	A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
title_full	A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
title_fullStr	A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
title_full_unstemmed	A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
title_sort	three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding
publisher	Taylor & Francis Group
publishDate	2017
url	https://doaj.org/article/870cd43b8e7d42fca7ce6ac4d3975166
work_keys_str_mv	AT imadzammar athreedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT msaifulhuq athreedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT irajmantegh athreedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT aliyousefpour athreedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT mojtabaahmadi athreedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT imadzammar threedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT msaifulhuq threedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT irajmantegh threedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT aliyousefpour threedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding AT mojtabaahmadi threedimensionaltransientmodelforheattransferinthermoplasticcompositesduringcontinuousresistancewelding
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A three-dimensional transient model for heat transfer in thermoplastic composites during continuous resistance welding

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