Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades
The aim of the research presented in this article is analysis of the effect of the surface treatment method on the static and fatigue strength of flash butt welded bandsaw blades. A 1-mm-thick 75Cr1 cold-work tool steel sheet used for bandsaw blades was used as the test material. Fractographic studi...
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2021
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oai:doaj.org-article:8a12ab388a5b4f18bde0f2e9cff6ee542021-11-25T18:13:57ZEffect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades10.3390/ma142268311996-1944https://doaj.org/article/8a12ab388a5b4f18bde0f2e9cff6ee542021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6831https://doaj.org/toc/1996-1944The aim of the research presented in this article is analysis of the effect of the surface treatment method on the static and fatigue strength of flash butt welded bandsaw blades. A 1-mm-thick 75Cr1 cold-work tool steel sheet used for bandsaw blades was used as the test material. Fractographic studies of the fatigue fractures and fractures formed in static tests were also carried out. The static strength tests showed sandblasting the weld surface had no significant effect on the load capacity of the joint. However, the sandblasted specimens showed a higher repeatability of the load capacity (lower standard deviation). In the case of both analyzed sample variants of specimens, sandblasted and non-sandblasted, the number of cycles at which the sample was damaged decreases with the percentage increase of the stress amplitude. When loading the samples with a stress amplitude value in the range between 400 and 690 MPa, sandblasting of the weld surface increased the average value of destructive cycles by about 10–86% (depending on the stress amplitude) compared to non-sandblasted joints. The sandblasting process introduces compressive stresses in the surface layer of the welds, therefore the variable tensile load acting on the sample requires a greater number of cycles before the fatigue cracks initiate and propagate. In the case of all specimens, a ductile fracture was observed. It was also found that, regardless of the variable stress amplitude, sandblasting has a positive effect on reducing the standard deviation of fatigue test results.Andrzej KubitŁukasz LenartTomasz TrzepiecińskiAndrzej KrzysiakWojciech ŁabuńskiMDPI AGarticleflash weldingsandblastingstatic strengthsurface engineeringtool steelTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6831, p 6831 (2021) |
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flash welding sandblasting static strength surface engineering tool steel Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 |
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flash welding sandblasting static strength surface engineering tool steel Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Andrzej Kubit Łukasz Lenart Tomasz Trzepieciński Andrzej Krzysiak Wojciech Łabuński Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
description |
The aim of the research presented in this article is analysis of the effect of the surface treatment method on the static and fatigue strength of flash butt welded bandsaw blades. A 1-mm-thick 75Cr1 cold-work tool steel sheet used for bandsaw blades was used as the test material. Fractographic studies of the fatigue fractures and fractures formed in static tests were also carried out. The static strength tests showed sandblasting the weld surface had no significant effect on the load capacity of the joint. However, the sandblasted specimens showed a higher repeatability of the load capacity (lower standard deviation). In the case of both analyzed sample variants of specimens, sandblasted and non-sandblasted, the number of cycles at which the sample was damaged decreases with the percentage increase of the stress amplitude. When loading the samples with a stress amplitude value in the range between 400 and 690 MPa, sandblasting of the weld surface increased the average value of destructive cycles by about 10–86% (depending on the stress amplitude) compared to non-sandblasted joints. The sandblasting process introduces compressive stresses in the surface layer of the welds, therefore the variable tensile load acting on the sample requires a greater number of cycles before the fatigue cracks initiate and propagate. In the case of all specimens, a ductile fracture was observed. It was also found that, regardless of the variable stress amplitude, sandblasting has a positive effect on reducing the standard deviation of fatigue test results. |
format |
article |
author |
Andrzej Kubit Łukasz Lenart Tomasz Trzepieciński Andrzej Krzysiak Wojciech Łabuński |
author_facet |
Andrzej Kubit Łukasz Lenart Tomasz Trzepieciński Andrzej Krzysiak Wojciech Łabuński |
author_sort |
Andrzej Kubit |
title |
Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
title_short |
Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
title_full |
Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
title_fullStr |
Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
title_full_unstemmed |
Effect of Sandblasting on Static and Fatigue Strength of Flash Butt Welded 75Cr4 Bandsaw Blades |
title_sort |
effect of sandblasting on static and fatigue strength of flash butt welded 75cr4 bandsaw blades |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/8a12ab388a5b4f18bde0f2e9cff6ee54 |
work_keys_str_mv |
AT andrzejkubit effectofsandblastingonstaticandfatiguestrengthofflashbuttwelded75cr4bandsawblades AT łukaszlenart effectofsandblastingonstaticandfatiguestrengthofflashbuttwelded75cr4bandsawblades AT tomasztrzepiecinski effectofsandblastingonstaticandfatiguestrengthofflashbuttwelded75cr4bandsawblades AT andrzejkrzysiak effectofsandblastingonstaticandfatiguestrengthofflashbuttwelded75cr4bandsawblades AT wojciechłabunski effectofsandblastingonstaticandfatiguestrengthofflashbuttwelded75cr4bandsawblades |
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