Finite element analysis of springback behavior in resistance heating assisted microbending process

By assisting with resistance heating, the material formability can be improved, and more homogeneous material flow can be obtained. In this study, finite element (FE) models for an analysis of microbending process assisted by resistance heating were developed. Coupled thermal-electrical procedure an...

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Autores principales: Qiu ZHENG, Tetsuhide SHIMIZU, Ming YANG
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Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2015
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spelling oai:doaj.org-article:8a24476f82b747b1803127451be06d1c2021-11-26T06:16:58ZFinite element analysis of springback behavior in resistance heating assisted microbending process2187-974510.1299/mej.14-00413https://doaj.org/article/8a24476f82b747b1803127451be06d1c2015-01-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/2/1/2_14-00413/_pdf/-char/enhttps://doaj.org/toc/2187-9745By assisting with resistance heating, the material formability can be improved, and more homogeneous material flow can be obtained. In this study, finite element (FE) models for an analysis of microbending process assisted by resistance heating were developed. Coupled thermal-electrical procedure and coupled thermal-displacement dynamic explicit procedure were conducted to analyze the temperature distribution and material deformation, respectively. And static implicit procedure was carried out for the analysis of springback behavior. The simulation results show that the temperature distribution of the blank is caused by the difference in electrical current density, which influences the material deformation as well as springback behavior. And the spingback angle decreases with increasing forming temperature. The temperature distribution and springback angle obtained from the simulation show the same tendency with the experiments, which confirmed the feasibility of the developed FE models. By using the developed FE models, the effects of the temperature distribution on material behavior can be obtained, and the springback angle for microbending process assisted by resistance heating can be predicted precisely. The possibility of reducing springback and improving the accuracy of the products by designing the process efficiently is demonstrated.Qiu ZHENGTetsuhide SHIMIZUMing YANGThe Japan Society of Mechanical Engineersarticlemicrobendingresistance heatingelevated temperaturespringbackfinite element (fe) analysisMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 2, Iss 1, Pp 14-00413-14-00413 (2015)
institution DOAJ
collection DOAJ
language EN
topic microbending
resistance heating
elevated temperature
springback
finite element (fe) analysis
Mechanical engineering and machinery
TJ1-1570
spellingShingle microbending
resistance heating
elevated temperature
springback
finite element (fe) analysis
Mechanical engineering and machinery
TJ1-1570
Qiu ZHENG
Tetsuhide SHIMIZU
Ming YANG
Finite element analysis of springback behavior in resistance heating assisted microbending process
description By assisting with resistance heating, the material formability can be improved, and more homogeneous material flow can be obtained. In this study, finite element (FE) models for an analysis of microbending process assisted by resistance heating were developed. Coupled thermal-electrical procedure and coupled thermal-displacement dynamic explicit procedure were conducted to analyze the temperature distribution and material deformation, respectively. And static implicit procedure was carried out for the analysis of springback behavior. The simulation results show that the temperature distribution of the blank is caused by the difference in electrical current density, which influences the material deformation as well as springback behavior. And the spingback angle decreases with increasing forming temperature. The temperature distribution and springback angle obtained from the simulation show the same tendency with the experiments, which confirmed the feasibility of the developed FE models. By using the developed FE models, the effects of the temperature distribution on material behavior can be obtained, and the springback angle for microbending process assisted by resistance heating can be predicted precisely. The possibility of reducing springback and improving the accuracy of the products by designing the process efficiently is demonstrated.
format article
author Qiu ZHENG
Tetsuhide SHIMIZU
Ming YANG
author_facet Qiu ZHENG
Tetsuhide SHIMIZU
Ming YANG
author_sort Qiu ZHENG
title Finite element analysis of springback behavior in resistance heating assisted microbending process
title_short Finite element analysis of springback behavior in resistance heating assisted microbending process
title_full Finite element analysis of springback behavior in resistance heating assisted microbending process
title_fullStr Finite element analysis of springback behavior in resistance heating assisted microbending process
title_full_unstemmed Finite element analysis of springback behavior in resistance heating assisted microbending process
title_sort finite element analysis of springback behavior in resistance heating assisted microbending process
publisher The Japan Society of Mechanical Engineers
publishDate 2015
url https://doaj.org/article/8a24476f82b747b1803127451be06d1c
work_keys_str_mv AT qiuzheng finiteelementanalysisofspringbackbehaviorinresistanceheatingassistedmicrobendingprocess
AT tetsuhideshimizu finiteelementanalysisofspringbackbehaviorinresistanceheatingassistedmicrobendingprocess
AT mingyang finiteelementanalysisofspringbackbehaviorinresistanceheatingassistedmicrobendingprocess
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