Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651

The compressive residual stresses generated by shot peening, is increased in a direct proportional way with shot peening time (SPT). For each metal, there is an optimum shot peening time (O.S.T) which gives the optimum fatigue life. This paper experimentally studied to optimize shot peening time of...

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Autor principal: Ahmed N. Al-Khazraji
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Publicado: Al-Khwarizmi College of Engineering – University of Baghdad 2019
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Acceso en línea:https://doaj.org/article/8ab2e4358e934c949c6ccf520464b34f
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spelling oai:doaj.org-article:8ab2e4358e934c949c6ccf520464b34f2021-12-02T05:52:07ZEffect of optimal shot peening time on fatigue life for aluminum alloy 6061-T65110.22153/kej.2017.05.0011818-11712312-0789https://doaj.org/article/8ab2e4358e934c949c6ccf520464b34f2019-03-01T00:00:00Zhttp://alkej.uobaghdad.edu.iq/index.php/alkej/article/view/405https://doaj.org/toc/1818-1171https://doaj.org/toc/2312-0789 The compressive residual stresses generated by shot peening, is increased in a direct proportional way with shot peening time (SPT). For each metal, there is an optimum shot peening time (O.S.T) which gives the optimum fatigue life. This paper experimentally studied to optimize shot peening time of aluminium alloy 6061-T651 as well as using of and analysis of variance (ANOVA). Two types of fatigue test specimens’ configuration were used, one without notch (smooth) and the other with a notch radius (1,25mm), each type was shot peened at different time. The (O.S.T) was experimentally estimated  to be 8 minutes reaching the surface stresses at maximum peak of -184.94 MPa. A response surface methodology (RSM) is presented to optimize the surface properties of fatigue life due to effect of two parameters (shot peening time and fatigue stresses). A statistical software was used to perform analysis of variance (ANOVA)  to predict the optimum shot peening time. The results were 8.007 minutes without notch and 7.53 minutes with notch. Two 2nd degree polynomials were obtained for the two studied cases with confidence level of 95%. Experimentally26.67% enhancement in fatigue life was obtained, but after using (RSM), the results gave 61% improvement, compared with ref. [2]. Ahmed N. Al-KhazrajiAl-Khwarizmi College of Engineering – University of BaghdadarticleChemical engineeringTP155-156Engineering (General). Civil engineering (General)TA1-2040ENAl-Khawarizmi Engineering Journal, Vol 13, Iss 4 (2019)
institution DOAJ
collection DOAJ
language EN
topic Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Chemical engineering
TP155-156
Engineering (General). Civil engineering (General)
TA1-2040
Ahmed N. Al-Khazraji
Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
description The compressive residual stresses generated by shot peening, is increased in a direct proportional way with shot peening time (SPT). For each metal, there is an optimum shot peening time (O.S.T) which gives the optimum fatigue life. This paper experimentally studied to optimize shot peening time of aluminium alloy 6061-T651 as well as using of and analysis of variance (ANOVA). Two types of fatigue test specimens’ configuration were used, one without notch (smooth) and the other with a notch radius (1,25mm), each type was shot peened at different time. The (O.S.T) was experimentally estimated  to be 8 minutes reaching the surface stresses at maximum peak of -184.94 MPa. A response surface methodology (RSM) is presented to optimize the surface properties of fatigue life due to effect of two parameters (shot peening time and fatigue stresses). A statistical software was used to perform analysis of variance (ANOVA)  to predict the optimum shot peening time. The results were 8.007 minutes without notch and 7.53 minutes with notch. Two 2nd degree polynomials were obtained for the two studied cases with confidence level of 95%. Experimentally26.67% enhancement in fatigue life was obtained, but after using (RSM), the results gave 61% improvement, compared with ref. [2].
format article
author Ahmed N. Al-Khazraji
author_facet Ahmed N. Al-Khazraji
author_sort Ahmed N. Al-Khazraji
title Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
title_short Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
title_full Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
title_fullStr Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
title_full_unstemmed Effect of optimal shot peening time on fatigue life for aluminum alloy 6061-T651
title_sort effect of optimal shot peening time on fatigue life for aluminum alloy 6061-t651
publisher Al-Khwarizmi College of Engineering – University of Baghdad
publishDate 2019
url https://doaj.org/article/8ab2e4358e934c949c6ccf520464b34f
work_keys_str_mv AT ahmednalkhazraji effectofoptimalshotpeeningtimeonfatiguelifeforaluminumalloy6061t651
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