Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes

Mineral oils, chemically synthesized emulsifiers, and additives are the basic ingredients of commercially available metal working fluids. Its application in metal cutting have earned widespread acceptance all over the world. However, their harmful effects on the environment and life threatening heal...

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Autores principales:	Rakesh Somashekaraiah, Suvin P S, Divya Prakash Gnanadhas, Satish Vasu Kailas, Dipshikha Chakravortty
Formato:	article
Lenguaje:	EN
Publicado:	Japanese Society of Tribologists 2016
Materias:	metalworking fluids corrosion non-toxic renewable sources drilling turning surface roughness Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
Acceso en línea:	https://doaj.org/article/8da5e199698343c19294d40fe22e43e0
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spelling	oai:doaj.org-article:8da5e199698343c19294d40fe22e43e02021-11-05T09:21:12ZEco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes1881-219810.2474/trol.11.556https://doaj.org/article/8da5e199698343c19294d40fe22e43e02016-09-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/trol/11/5/11_556/_pdf/-char/enhttps://doaj.org/toc/1881-2198Mineral oils, chemically synthesized emulsifiers, and additives are the basic ingredients of commercially available metal working fluids. Its application in metal cutting have earned widespread acceptance all over the world. However, their harmful effects on the environment and life threatening health hazards to workers are of great concern and calls for a better alternative. In this present study a green metalworking fluid / green cutting fluid (GCF) was formulated and the performance was evaluated comparing with the commercial metal working fluid (COM) used in industries for machining processes. The obtained eco-friendly formulation has material properties equivalent to the commercial formulation without any environmental hazard. GCF is comparable to COM in corrosion prevention, inhibition of microbial growth and other machining processes. It was reported that vegetable oil based green cutting fluids have more of Gram-negative bacterial growth where as mineral oil based ones have more of Gram-positive bacteria. These bacteria cause environmental hazards and antimicrobials can be included for better antimicrobial properties. GCF supersedes COM by being non-toxic at LC50 >1000 mg/L and COM being toxic at LC50 < 100 mg/L according to OECD 203 tests methods. GCF, produced only from renewable sources is non-toxic and biodegradable and helps contribute towards green and sustainable manufacturing processes without any environmental pollution or hazards.Rakesh SomashekaraiahSuvin P SDivya Prakash GnanadhasSatish Vasu KailasDipshikha ChakravorttyJapanese Society of Tribologistsarticlemetalworking fluidscorrosionnon-toxicrenewable sourcesdrillingturningsurface roughnessPhysicsQC1-999Engineering (General). Civil engineering (General)TA1-2040Mechanical engineering and machineryTJ1-1570ChemistryQD1-999ENTribology Online, Vol 11, Iss 5, Pp 556-567 (2016)
institution	DOAJ
collection	DOAJ
language	EN
topic	metalworking fluids corrosion non-toxic renewable sources drilling turning surface roughness Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999
spellingShingle	metalworking fluids corrosion non-toxic renewable sources drilling turning surface roughness Physics QC1-999 Engineering (General). Civil engineering (General) TA1-2040 Mechanical engineering and machinery TJ1-1570 Chemistry QD1-999 Rakesh Somashekaraiah Suvin P S Divya Prakash Gnanadhas Satish Vasu Kailas Dipshikha Chakravortty Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
description	Mineral oils, chemically synthesized emulsifiers, and additives are the basic ingredients of commercially available metal working fluids. Its application in metal cutting have earned widespread acceptance all over the world. However, their harmful effects on the environment and life threatening health hazards to workers are of great concern and calls for a better alternative. In this present study a green metalworking fluid / green cutting fluid (GCF) was formulated and the performance was evaluated comparing with the commercial metal working fluid (COM) used in industries for machining processes. The obtained eco-friendly formulation has material properties equivalent to the commercial formulation without any environmental hazard. GCF is comparable to COM in corrosion prevention, inhibition of microbial growth and other machining processes. It was reported that vegetable oil based green cutting fluids have more of Gram-negative bacterial growth where as mineral oil based ones have more of Gram-positive bacteria. These bacteria cause environmental hazards and antimicrobials can be included for better antimicrobial properties. GCF supersedes COM by being non-toxic at LC50 >1000 mg/L and COM being toxic at LC50 < 100 mg/L according to OECD 203 tests methods. GCF, produced only from renewable sources is non-toxic and biodegradable and helps contribute towards green and sustainable manufacturing processes without any environmental pollution or hazards.
format	article
author	Rakesh Somashekaraiah Suvin P S Divya Prakash Gnanadhas Satish Vasu Kailas Dipshikha Chakravortty
author_facet	Rakesh Somashekaraiah Suvin P S Divya Prakash Gnanadhas Satish Vasu Kailas Dipshikha Chakravortty
author_sort	Rakesh Somashekaraiah
title	Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
title_short	Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
title_full	Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
title_fullStr	Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
title_full_unstemmed	Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes
title_sort	eco-friendly, non-toxic cutting fluid for sustainable manufacturing and machining processes
publisher	Japanese Society of Tribologists
publishDate	2016
url	https://doaj.org/article/8da5e199698343c19294d40fe22e43e0
work_keys_str_mv	AT rakeshsomashekaraiah ecofriendlynontoxiccuttingfluidforsustainablemanufacturingandmachiningprocesses AT suvinps ecofriendlynontoxiccuttingfluidforsustainablemanufacturingandmachiningprocesses AT divyaprakashgnanadhas ecofriendlynontoxiccuttingfluidforsustainablemanufacturingandmachiningprocesses AT satishvasukailas ecofriendlynontoxiccuttingfluidforsustainablemanufacturingandmachiningprocesses AT dipshikhachakravortty ecofriendlynontoxiccuttingfluidforsustainablemanufacturingandmachiningprocesses
_version_	1718444423339048960

Eco-Friendly, Non-Toxic Cutting Fluid for Sustainable Manufacturing and Machining Processes

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