Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study

This paper presents a case study of continuous productivity improvement of an automotive parts production line using Internet of Everything (IoE) data for fault monitoring. Continuous productivity improvement denotes an iterative process of analyzing and updating the production line configuration fo...

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Autores principales: Yuchang Won, Seunghyeon Kim, Kyung-Joon Park, Yongsoon Eun
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Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/9101fb288c24443a8324884d9a3acb55
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spelling oai:doaj.org-article:9101fb288c24443a8324884d9a3acb552021-11-11T19:18:22ZContinuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study10.3390/s212173661424-8220https://doaj.org/article/9101fb288c24443a8324884d9a3acb552021-11-01T00:00:00Zhttps://www.mdpi.com/1424-8220/21/21/7366https://doaj.org/toc/1424-8220This paper presents a case study of continuous productivity improvement of an automotive parts production line using Internet of Everything (IoE) data for fault monitoring. Continuous productivity improvement denotes an iterative process of analyzing and updating the production line configuration for productivity improvement based on measured data. Analysis for continuous improvement of a production system requires a set of data (machine uptime, downtime, cycle-time) that are not typically monitored by a conventional fault monitoring system. Although productivity improvement is a critical aspect for a manufacturing site, not many production systems are equipped with a dedicated data recording system towards continuous improvement. In this paper, we study the problem of how to derive the dataset required for continuous improvement from the measurement by a conventional fault monitoring system. In particular, we provide a case study of an automotive parts production line. Based on the data measured by the existing fault monitoring system, we model the production system and derive the dataset required for continuous improvement. Our approach provides the expected amount of improvement to operation managers in a numerical manner to help them make a decision on whether they should modify the line configuration or not.Yuchang WonSeunghyeon KimKyung-Joon ParkYongsoon EunMDPI AGarticleinternet of everythingproduction systems engineeringcontinuous productivity improvementsmart factoryfault monitoring dataChemical technologyTP1-1185ENSensors, Vol 21, Iss 7366, p 7366 (2021)
institution DOAJ
collection DOAJ
language EN
topic internet of everything
production systems engineering
continuous productivity improvement
smart factory
fault monitoring data
Chemical technology
TP1-1185
spellingShingle internet of everything
production systems engineering
continuous productivity improvement
smart factory
fault monitoring data
Chemical technology
TP1-1185
Yuchang Won
Seunghyeon Kim
Kyung-Joon Park
Yongsoon Eun
Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
description This paper presents a case study of continuous productivity improvement of an automotive parts production line using Internet of Everything (IoE) data for fault monitoring. Continuous productivity improvement denotes an iterative process of analyzing and updating the production line configuration for productivity improvement based on measured data. Analysis for continuous improvement of a production system requires a set of data (machine uptime, downtime, cycle-time) that are not typically monitored by a conventional fault monitoring system. Although productivity improvement is a critical aspect for a manufacturing site, not many production systems are equipped with a dedicated data recording system towards continuous improvement. In this paper, we study the problem of how to derive the dataset required for continuous improvement from the measurement by a conventional fault monitoring system. In particular, we provide a case study of an automotive parts production line. Based on the data measured by the existing fault monitoring system, we model the production system and derive the dataset required for continuous improvement. Our approach provides the expected amount of improvement to operation managers in a numerical manner to help them make a decision on whether they should modify the line configuration or not.
format article
author Yuchang Won
Seunghyeon Kim
Kyung-Joon Park
Yongsoon Eun
author_facet Yuchang Won
Seunghyeon Kim
Kyung-Joon Park
Yongsoon Eun
author_sort Yuchang Won
title Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
title_short Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
title_full Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
title_fullStr Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
title_full_unstemmed Continuous Productivity Improvement Using IoE Data for Fault Monitoring: An Automotive Parts Production Line Case Study
title_sort continuous productivity improvement using ioe data for fault monitoring: an automotive parts production line case study
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/9101fb288c24443a8324884d9a3acb55
work_keys_str_mv AT yuchangwon continuousproductivityimprovementusingioedataforfaultmonitoringanautomotivepartsproductionlinecasestudy
AT seunghyeonkim continuousproductivityimprovementusingioedataforfaultmonitoringanautomotivepartsproductionlinecasestudy
AT kyungjoonpark continuousproductivityimprovementusingioedataforfaultmonitoringanautomotivepartsproductionlinecasestudy
AT yongsooneun continuousproductivityimprovementusingioedataforfaultmonitoringanautomotivepartsproductionlinecasestudy
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