Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties

Joining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area clos...

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Autores principales: Spak Boris, Schlicht Maximilian, Nowak Karina, Kästner Markus, Froitzheim Pascal, Flügge Wilko, Fiedler Melanie
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Publicado: EDP Sciences 2021
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Acceso en línea:https://doaj.org/article/9159d8cdac05403c91cf732cddf99c89
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spelling oai:doaj.org-article:9159d8cdac05403c91cf732cddf99c892021-12-02T17:13:46ZEstimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties2261-236X10.1051/matecconf/202134904005https://doaj.org/article/9159d8cdac05403c91cf732cddf99c892021-01-01T00:00:00Zhttps://www.matec-conferences.org/articles/matecconf/pdf/2021/18/matecconf_iceaf2021_04005.pdfhttps://doaj.org/toc/2261-236XJoining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area close to the joint neck compared to the base material. Complex geometrical features of clinched joints on a small scale and the lack of non-destructive methods to track local stresses and strains require a combined approach utilizing numerical and experimental techniques. Numerical process and loading simulation are performed utilizing commercial finite element software LS-Dyna®. Hardness measurements in the joint are carried out to assess the impact of forming operation. Cyclic material properties are derived from Vickers hardness to estimate fatigue life with the Local Strain Approach using the damage parameter PSWT. Fatigue life estimation with failure criterion crack initiation obtained from simulation results is compared to those from experiments. The results obtained indicate that the Local Strain Approach is suitable for fatigue life estimations of clinched joints under constant amplitude loading as long as the influence of the forming process is considered.Spak BorisSchlicht MaximilianNowak KarinaKästner MarkusFroitzheim PascalFlügge WilkoFiedler MelanieEDP SciencesarticleEngineering (General). Civil engineering (General)TA1-2040ENFRMATEC Web of Conferences, Vol 349, p 04005 (2021)
institution DOAJ
collection DOAJ
language EN
FR
topic Engineering (General). Civil engineering (General)
TA1-2040
spellingShingle Engineering (General). Civil engineering (General)
TA1-2040
Spak Boris
Schlicht Maximilian
Nowak Karina
Kästner Markus
Froitzheim Pascal
Flügge Wilko
Fiedler Melanie
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
description Joining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area close to the joint neck compared to the base material. Complex geometrical features of clinched joints on a small scale and the lack of non-destructive methods to track local stresses and strains require a combined approach utilizing numerical and experimental techniques. Numerical process and loading simulation are performed utilizing commercial finite element software LS-Dyna®. Hardness measurements in the joint are carried out to assess the impact of forming operation. Cyclic material properties are derived from Vickers hardness to estimate fatigue life with the Local Strain Approach using the damage parameter PSWT. Fatigue life estimation with failure criterion crack initiation obtained from simulation results is compared to those from experiments. The results obtained indicate that the Local Strain Approach is suitable for fatigue life estimations of clinched joints under constant amplitude loading as long as the influence of the forming process is considered.
format article
author Spak Boris
Schlicht Maximilian
Nowak Karina
Kästner Markus
Froitzheim Pascal
Flügge Wilko
Fiedler Melanie
author_facet Spak Boris
Schlicht Maximilian
Nowak Karina
Kästner Markus
Froitzheim Pascal
Flügge Wilko
Fiedler Melanie
author_sort Spak Boris
title Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
title_short Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
title_full Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
title_fullStr Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
title_full_unstemmed Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
title_sort estimation of fatigue life for clinched joints with the local strain approach incorporating the impact of cold forming to cyclic material properties
publisher EDP Sciences
publishDate 2021
url https://doaj.org/article/9159d8cdac05403c91cf732cddf99c89
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