Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties
Joining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area clos...
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EDP Sciences
2021
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oai:doaj.org-article:9159d8cdac05403c91cf732cddf99c892021-12-02T17:13:46ZEstimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties2261-236X10.1051/matecconf/202134904005https://doaj.org/article/9159d8cdac05403c91cf732cddf99c892021-01-01T00:00:00Zhttps://www.matec-conferences.org/articles/matecconf/pdf/2021/18/matecconf_iceaf2021_04005.pdfhttps://doaj.org/toc/2261-236XJoining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area close to the joint neck compared to the base material. Complex geometrical features of clinched joints on a small scale and the lack of non-destructive methods to track local stresses and strains require a combined approach utilizing numerical and experimental techniques. Numerical process and loading simulation are performed utilizing commercial finite element software LS-Dyna®. Hardness measurements in the joint are carried out to assess the impact of forming operation. Cyclic material properties are derived from Vickers hardness to estimate fatigue life with the Local Strain Approach using the damage parameter PSWT. Fatigue life estimation with failure criterion crack initiation obtained from simulation results is compared to those from experiments. The results obtained indicate that the Local Strain Approach is suitable for fatigue life estimations of clinched joints under constant amplitude loading as long as the influence of the forming process is considered.Spak BorisSchlicht MaximilianNowak KarinaKästner MarkusFroitzheim PascalFlügge WilkoFiedler MelanieEDP SciencesarticleEngineering (General). Civil engineering (General)TA1-2040ENFRMATEC Web of Conferences, Vol 349, p 04005 (2021) |
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Engineering (General). Civil engineering (General) TA1-2040 |
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Engineering (General). Civil engineering (General) TA1-2040 Spak Boris Schlicht Maximilian Nowak Karina Kästner Markus Froitzheim Pascal Flügge Wilko Fiedler Melanie Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
description |
Joining by forming is a commonly applied technique in the automotive industry to assemble parts of thin metal sheets to meet the demands of lightweight design. The joining operation induces changes in material behaviour due to cold forming, that can be observed in increased hardness in the area close to the joint neck compared to the base material. Complex geometrical features of clinched joints on a small scale and the lack of non-destructive methods to track local stresses and strains require a combined approach utilizing numerical and experimental techniques. Numerical process and loading simulation are performed utilizing commercial finite element software LS-Dyna®. Hardness measurements in the joint are carried out to assess the impact of forming operation. Cyclic material properties are derived from Vickers hardness to estimate fatigue life with the Local Strain Approach using the damage parameter PSWT. Fatigue life estimation with failure criterion crack initiation obtained from simulation results is compared to those from experiments. The results obtained indicate that the Local Strain Approach is suitable for fatigue life estimations of clinched joints under constant amplitude loading as long as the influence of the forming process is considered. |
format |
article |
author |
Spak Boris Schlicht Maximilian Nowak Karina Kästner Markus Froitzheim Pascal Flügge Wilko Fiedler Melanie |
author_facet |
Spak Boris Schlicht Maximilian Nowak Karina Kästner Markus Froitzheim Pascal Flügge Wilko Fiedler Melanie |
author_sort |
Spak Boris |
title |
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
title_short |
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
title_full |
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
title_fullStr |
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
title_full_unstemmed |
Estimation of fatigue life for clinched joints with the Local Strain Approach incorporating the impact of cold forming to cyclic material properties |
title_sort |
estimation of fatigue life for clinched joints with the local strain approach incorporating the impact of cold forming to cyclic material properties |
publisher |
EDP Sciences |
publishDate |
2021 |
url |
https://doaj.org/article/9159d8cdac05403c91cf732cddf99c89 |
work_keys_str_mv |
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1718381331170197504 |