Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation
Ultra-high molecular weight poly-α-olefins are widely used as drag reducing agents (DRAs) for pipeline transportation of oil and refined petroleum products. The synthesis of polyolefin DRAs is based on low-temperature Ziegler–Natta (ZN) polymerization of higher α-olefins. 1-Hexene based DRAs, the mo...
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2021
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oai:doaj.org-article:91610f57e3d84bf39d0016c44f4d904b2021-11-25T18:48:25ZTandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation10.3390/polym132239302073-4360https://doaj.org/article/91610f57e3d84bf39d0016c44f4d904b2021-11-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/22/3930https://doaj.org/toc/2073-4360Ultra-high molecular weight poly-α-olefins are widely used as drag reducing agents (DRAs) for pipeline transportation of oil and refined petroleum products. The synthesis of polyolefin DRAs is based on low-temperature Ziegler–Natta (ZN) polymerization of higher α-olefins. 1-Hexene based DRAs, the most effective at room temperature, typically lose DR activity at low temperatures. The use of 1-hexene copolymers with C8–C12 linear α-olefins appears to offer a solution to the problem of low-temperature drag reducing. The present work aims to develop two-stage synthesis of polyolefin DRAs that is based on selective oligomerization of ethylene in the presence of efficient chromium/aminodiphosphine catalysts (Cr-PNP), followed by polymerization of the olefin mixtures, formed at oligomerization stage, using efficient titanium–magnesium ZN catalyst. We have shown that oligomerization of ethylene in α-olefin reaction media proceeds faster than in saturated hydrocarbons, providing the formation of 1-hexene, 1-octene, and branched C10 and C12 olefins; the composition and the ratio of the reaction products depended on the nature of PNP ligand. Oligomerizates were used in ZN polymerization ‘as is’, without additional treatment. Due to branched character of C10+ hydrocarbons, formed during oligomerization of ethylene, resulting polyolefins demonstrate higher low-temperature DR efficiency at low polymer concentrations (~1 ppm) in comparison with benchmark polymers prepared from the mixtures of linear α-olefins and from pure 1-hexene. We assume that faster solubility and more efficient solvation of the polyolefins, prepared using ‘tandem’ ethylene-based process, represent an advantage of these type polymers over conventional poly(1-hexene) and linear α-olefin-based polymers when used as ‘winter’ DRAs.Ilya E. Nifant’evAlexander N. TavtorkinAlexey A. VinogradovSofia A. KorchaginaMaria S. ChinovaRoman S. BorisovGrigory A. Artem’evPavel V. IvchenkoMDPI AGarticlechromium PNP catalystsdrag reducingethylene oligomerizationinternal donorlinear α-olefinsbranched α-olefinsOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 3930, p 3930 (2021) |
institution |
DOAJ |
collection |
DOAJ |
language |
EN |
topic |
chromium PNP catalysts drag reducing ethylene oligomerization internal donor linear α-olefins branched α-olefins Organic chemistry QD241-441 |
spellingShingle |
chromium PNP catalysts drag reducing ethylene oligomerization internal donor linear α-olefins branched α-olefins Organic chemistry QD241-441 Ilya E. Nifant’ev Alexander N. Tavtorkin Alexey A. Vinogradov Sofia A. Korchagina Maria S. Chinova Roman S. Borisov Grigory A. Artem’ev Pavel V. Ivchenko Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
description |
Ultra-high molecular weight poly-α-olefins are widely used as drag reducing agents (DRAs) for pipeline transportation of oil and refined petroleum products. The synthesis of polyolefin DRAs is based on low-temperature Ziegler–Natta (ZN) polymerization of higher α-olefins. 1-Hexene based DRAs, the most effective at room temperature, typically lose DR activity at low temperatures. The use of 1-hexene copolymers with C8–C12 linear α-olefins appears to offer a solution to the problem of low-temperature drag reducing. The present work aims to develop two-stage synthesis of polyolefin DRAs that is based on selective oligomerization of ethylene in the presence of efficient chromium/aminodiphosphine catalysts (Cr-PNP), followed by polymerization of the olefin mixtures, formed at oligomerization stage, using efficient titanium–magnesium ZN catalyst. We have shown that oligomerization of ethylene in α-olefin reaction media proceeds faster than in saturated hydrocarbons, providing the formation of 1-hexene, 1-octene, and branched C10 and C12 olefins; the composition and the ratio of the reaction products depended on the nature of PNP ligand. Oligomerizates were used in ZN polymerization ‘as is’, without additional treatment. Due to branched character of C10+ hydrocarbons, formed during oligomerization of ethylene, resulting polyolefins demonstrate higher low-temperature DR efficiency at low polymer concentrations (~1 ppm) in comparison with benchmark polymers prepared from the mixtures of linear α-olefins and from pure 1-hexene. We assume that faster solubility and more efficient solvation of the polyolefins, prepared using ‘tandem’ ethylene-based process, represent an advantage of these type polymers over conventional poly(1-hexene) and linear α-olefin-based polymers when used as ‘winter’ DRAs. |
format |
article |
author |
Ilya E. Nifant’ev Alexander N. Tavtorkin Alexey A. Vinogradov Sofia A. Korchagina Maria S. Chinova Roman S. Borisov Grigory A. Artem’ev Pavel V. Ivchenko |
author_facet |
Ilya E. Nifant’ev Alexander N. Tavtorkin Alexey A. Vinogradov Sofia A. Korchagina Maria S. Chinova Roman S. Borisov Grigory A. Artem’ev Pavel V. Ivchenko |
author_sort |
Ilya E. Nifant’ev |
title |
Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
title_short |
Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
title_full |
Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
title_fullStr |
Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
title_full_unstemmed |
Tandem Synthesis of Ultra-High Molecular Weight Drag Reducing Poly-α-Olefins for Low-Temperature Pipeline Transportation |
title_sort |
tandem synthesis of ultra-high molecular weight drag reducing poly-α-olefins for low-temperature pipeline transportation |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/91610f57e3d84bf39d0016c44f4d904b |
work_keys_str_mv |
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