Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction
Abstract We employ the high-speed synchrotron hard X-ray imaging and diffraction techniques to monitor the laser powder bed fusion (LPBF) process of Ti-6Al-4V in situ and in real time. We demonstrate that many scientifically and technologically significant phenomena in LPBF, including melt pool dyna...
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Nature Portfolio
2017
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oai:doaj.org-article:9240419d343448a48d4656bb280302df2021-12-02T16:06:49ZReal-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction10.1038/s41598-017-03761-22045-2322https://doaj.org/article/9240419d343448a48d4656bb280302df2017-06-01T00:00:00Zhttps://doi.org/10.1038/s41598-017-03761-2https://doaj.org/toc/2045-2322Abstract We employ the high-speed synchrotron hard X-ray imaging and diffraction techniques to monitor the laser powder bed fusion (LPBF) process of Ti-6Al-4V in situ and in real time. We demonstrate that many scientifically and technologically significant phenomena in LPBF, including melt pool dynamics, powder ejection, rapid solidification, and phase transformation, can be probed with unprecedented spatial and temporal resolutions. In particular, the keyhole pore formation is experimentally revealed with high spatial and temporal resolutions. The solidification rate is quantitatively measured, and the slowly decrease in solidification rate during the relatively steady state could be a manifestation of the recalescence phenomenon. The high-speed diffraction enables a reasonable estimation of the cooling rate and phase transformation rate, and the diffusionless transformation from β to α ’ phase is evident. The data present here will facilitate the understanding of dynamics and kinetics in metal LPBF process, and the experiment platform established will undoubtedly become a new paradigm for future research and development of metal additive manufacturing.Cang ZhaoKamel FezzaaRoss W. CunninghamHaidan WenFrancesco De CarloLianyi ChenAnthony D. RollettTao SunNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 7, Iss 1, Pp 1-11 (2017) |
| institution |
DOAJ |
| collection |
DOAJ |
| language |
EN |
| topic |
Medicine R Science Q |
| spellingShingle |
Medicine R Science Q Cang Zhao Kamel Fezzaa Ross W. Cunningham Haidan Wen Francesco De Carlo Lianyi Chen Anthony D. Rollett Tao Sun Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| description |
Abstract We employ the high-speed synchrotron hard X-ray imaging and diffraction techniques to monitor the laser powder bed fusion (LPBF) process of Ti-6Al-4V in situ and in real time. We demonstrate that many scientifically and technologically significant phenomena in LPBF, including melt pool dynamics, powder ejection, rapid solidification, and phase transformation, can be probed with unprecedented spatial and temporal resolutions. In particular, the keyhole pore formation is experimentally revealed with high spatial and temporal resolutions. The solidification rate is quantitatively measured, and the slowly decrease in solidification rate during the relatively steady state could be a manifestation of the recalescence phenomenon. The high-speed diffraction enables a reasonable estimation of the cooling rate and phase transformation rate, and the diffusionless transformation from β to α ’ phase is evident. The data present here will facilitate the understanding of dynamics and kinetics in metal LPBF process, and the experiment platform established will undoubtedly become a new paradigm for future research and development of metal additive manufacturing. |
| format |
article |
| author |
Cang Zhao Kamel Fezzaa Ross W. Cunningham Haidan Wen Francesco De Carlo Lianyi Chen Anthony D. Rollett Tao Sun |
| author_facet |
Cang Zhao Kamel Fezzaa Ross W. Cunningham Haidan Wen Francesco De Carlo Lianyi Chen Anthony D. Rollett Tao Sun |
| author_sort |
Cang Zhao |
| title |
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| title_short |
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| title_full |
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| title_fullStr |
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| title_full_unstemmed |
Real-time monitoring of laser powder bed fusion process using high-speed X-ray imaging and diffraction |
| title_sort |
real-time monitoring of laser powder bed fusion process using high-speed x-ray imaging and diffraction |
| publisher |
Nature Portfolio |
| publishDate |
2017 |
| url |
https://doaj.org/article/9240419d343448a48d4656bb280302df |
| work_keys_str_mv |
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| _version_ |
1718384855696277504 |