A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions

Global enhancement of crop yield is achieved using chemical fertilizers; however, agro-economy is affected due to poor nutrient uptake efficacy (NUE), which also causes environmental pollution. Encapsulating urea granules with hydrophobic material can be one solution. Additionally, the inverse vulca...

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Autores principales: Ali Shaan Manzoor Ghumman, Rashid Shamsuddin, Mohamed Mahmoud Nasef, Efrem G. Krivoborodov, Sohaira Ahmad, Alexey A. Zanin, Yaroslav O. Mezhuev, Amin Abbasi
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Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:935ee371562345f19bc7d1d3ef2f88e82021-11-25T18:49:36ZA Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions10.3390/polym132240402073-4360https://doaj.org/article/935ee371562345f19bc7d1d3ef2f88e82021-11-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/22/4040https://doaj.org/toc/2073-4360Global enhancement of crop yield is achieved using chemical fertilizers; however, agro-economy is affected due to poor nutrient uptake efficacy (NUE), which also causes environmental pollution. Encapsulating urea granules with hydrophobic material can be one solution. Additionally, the inverse vulcanized copolymer obtained from vegetable oils are a new class of green sulfur-enriched polymer with good biodegradation and better sulfur oxidation potential, but they possess unreacted sulfur, which leads to void generations. In this study, inverse vulcanization reaction conditions to minimize the amount of unreacted sulfur through response surface methodology (RSM) is optimized. The copolymer obtained was then characterized using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). FTIR confirmed the formation of the copolymer, TGA demonstrated that copolymer is thermally stable up to 200 °C temperature, and DSC revealed the sulfur conversion of 82.2% (predicted conversion of 82.37%), which shows the goodness of the model developed to predict the sulfur conversion. To further maximize the sulfur conversion, 5 wt% diisopropenyl benzene (DIB) as a crosslinker is added during synthesis to produce terpolymer. The urea granule is then coated using terpolymer, and the nutrient release longevity of the coated urea is tested in distilled water, which revealed that only 65% of its total nutrient is released after 40 days of incubation. The soil burial of the terpolymer demonstrated its biodegradability, as 26% weight loss happens in 52 days of incubation. Thus, inverse vulcanized terpolymer as a coating material for urea demonstrated far better nutrient release longevity compared with other biopolymers with improved biodegradation; moreover, these copolymers also have potential to improve sulfur oxidation.Ali Shaan Manzoor GhummanRashid ShamsuddinMohamed Mahmoud NasefEfrem G. KrivoborodovSohaira AhmadAlexey A. ZaninYaroslav O. MezhuevAmin AbbasiMDPI AGarticleslow-release fertilizersinverse vulcanizationureadip-coatingsulfur polymersresponse surface methodologyOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 4040, p 4040 (2021)
institution DOAJ
collection DOAJ
language EN
topic slow-release fertilizers
inverse vulcanization
urea
dip-coating
sulfur polymers
response surface methodology
Organic chemistry
QD241-441
spellingShingle slow-release fertilizers
inverse vulcanization
urea
dip-coating
sulfur polymers
response surface methodology
Organic chemistry
QD241-441
Ali Shaan Manzoor Ghumman
Rashid Shamsuddin
Mohamed Mahmoud Nasef
Efrem G. Krivoborodov
Sohaira Ahmad
Alexey A. Zanin
Yaroslav O. Mezhuev
Amin Abbasi
A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
description Global enhancement of crop yield is achieved using chemical fertilizers; however, agro-economy is affected due to poor nutrient uptake efficacy (NUE), which also causes environmental pollution. Encapsulating urea granules with hydrophobic material can be one solution. Additionally, the inverse vulcanized copolymer obtained from vegetable oils are a new class of green sulfur-enriched polymer with good biodegradation and better sulfur oxidation potential, but they possess unreacted sulfur, which leads to void generations. In this study, inverse vulcanization reaction conditions to minimize the amount of unreacted sulfur through response surface methodology (RSM) is optimized. The copolymer obtained was then characterized using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). FTIR confirmed the formation of the copolymer, TGA demonstrated that copolymer is thermally stable up to 200 °C temperature, and DSC revealed the sulfur conversion of 82.2% (predicted conversion of 82.37%), which shows the goodness of the model developed to predict the sulfur conversion. To further maximize the sulfur conversion, 5 wt% diisopropenyl benzene (DIB) as a crosslinker is added during synthesis to produce terpolymer. The urea granule is then coated using terpolymer, and the nutrient release longevity of the coated urea is tested in distilled water, which revealed that only 65% of its total nutrient is released after 40 days of incubation. The soil burial of the terpolymer demonstrated its biodegradability, as 26% weight loss happens in 52 days of incubation. Thus, inverse vulcanized terpolymer as a coating material for urea demonstrated far better nutrient release longevity compared with other biopolymers with improved biodegradation; moreover, these copolymers also have potential to improve sulfur oxidation.
format article
author Ali Shaan Manzoor Ghumman
Rashid Shamsuddin
Mohamed Mahmoud Nasef
Efrem G. Krivoborodov
Sohaira Ahmad
Alexey A. Zanin
Yaroslav O. Mezhuev
Amin Abbasi
author_facet Ali Shaan Manzoor Ghumman
Rashid Shamsuddin
Mohamed Mahmoud Nasef
Efrem G. Krivoborodov
Sohaira Ahmad
Alexey A. Zanin
Yaroslav O. Mezhuev
Amin Abbasi
author_sort Ali Shaan Manzoor Ghumman
title A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
title_short A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
title_full A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
title_fullStr A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
title_full_unstemmed A Degradable Inverse Vulcanized Copolymer as a Coating Material for Urea Produced under Optimized Conditions
title_sort degradable inverse vulcanized copolymer as a coating material for urea produced under optimized conditions
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/935ee371562345f19bc7d1d3ef2f88e8
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