Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties

Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircra...

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Autores principales: Ritesh Ghimire, Frank Liou
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:95c2add805fe4bcfa809eea825ad5ead2021-11-11T18:07:33ZExperimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties10.3390/ma142165741996-1944https://doaj.org/article/95c2add805fe4bcfa809eea825ad5ead2021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/21/6574https://doaj.org/toc/1996-1944Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity’s coupled effects on the tensile properties, including the failure loads and modes. This paper addresses a novel way of integrating electrical function into the composites that significantly reduce weight, potentially replacing the bulky electrical wires. Tensile and electrical conductivity tests were concurrently conducted on coupons, and the results were plotted and tabulated. The results showed the multifunctional properties of the maximum ultimate tensile strength of 392 MPa with the maximum tensile load of 8907 N, and resistance of 37.5 G·Ω. The average values for ultimate tensile strength and maximum load were 371 MPa and 8459 N, respectively.Ritesh GhimireFrank LiouMDPI AGarticleadditive manufacturing3D printingcontinuous carbon fiber compositesmultifunctional propertiessolid laminatestensile strengthTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6574, p 6574 (2021)
institution DOAJ
collection DOAJ
language EN
topic additive manufacturing
3D printing
continuous carbon fiber composites
multifunctional properties
solid laminates
tensile strength
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
spellingShingle additive manufacturing
3D printing
continuous carbon fiber composites
multifunctional properties
solid laminates
tensile strength
Technology
T
Electrical engineering. Electronics. Nuclear engineering
TK1-9971
Engineering (General). Civil engineering (General)
TA1-2040
Microscopy
QH201-278.5
Descriptive and experimental mechanics
QC120-168.85
Ritesh Ghimire
Frank Liou
Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
description Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity’s coupled effects on the tensile properties, including the failure loads and modes. This paper addresses a novel way of integrating electrical function into the composites that significantly reduce weight, potentially replacing the bulky electrical wires. Tensile and electrical conductivity tests were concurrently conducted on coupons, and the results were plotted and tabulated. The results showed the multifunctional properties of the maximum ultimate tensile strength of 392 MPa with the maximum tensile load of 8907 N, and resistance of 37.5 G·Ω. The average values for ultimate tensile strength and maximum load were 371 MPa and 8459 N, respectively.
format article
author Ritesh Ghimire
Frank Liou
author_facet Ritesh Ghimire
Frank Liou
author_sort Ritesh Ghimire
title Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
title_short Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
title_full Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
title_fullStr Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
title_full_unstemmed Experimental Investigation of Additive Manufacturing of Continuous Carbon Fiber Composites with Multifunctional Electro-Tensile Properties
title_sort experimental investigation of additive manufacturing of continuous carbon fiber composites with multifunctional electro-tensile properties
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/95c2add805fe4bcfa809eea825ad5ead
work_keys_str_mv AT riteshghimire experimentalinvestigationofadditivemanufacturingofcontinuouscarbonfibercompositeswithmultifunctionalelectrotensileproperties
AT frankliou experimentalinvestigationofadditivemanufacturingofcontinuouscarbonfibercompositeswithmultifunctionalelectrotensileproperties
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