Fabrication of micro segment structured DLC film

DLC films have many excellent properties, such as high wear resistance and a low friction coefficient, and are used in an increasing range of application fields. However, their low transmission of visible light prevents DLC films from being used for transparent materials. Nano-segment structured DLC...

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Autores principales: Yumi YOSHIDA, Yoshinao IWAMOTO, Makoto MATSUO, Hiroki AKASAKA, Naoto OHTAKE
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Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2015
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Acceso en línea:https://doaj.org/article/98f452f6f33647b4b1a2449ca43b3d28
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spelling oai:doaj.org-article:98f452f6f33647b4b1a2449ca43b3d282021-11-26T06:23:18ZFabrication of micro segment structured DLC film2187-974510.1299/mej.14-00437https://doaj.org/article/98f452f6f33647b4b1a2449ca43b3d282015-02-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/2/2/2_14-00437/_pdf/-char/enhttps://doaj.org/toc/2187-9745DLC films have many excellent properties, such as high wear resistance and a low friction coefficient, and are used in an increasing range of application fields. However, their low transmission of visible light prevents DLC films from being used for transparent materials. Nano-segment structured DLC (S-DLC) film with a segmented pitch equal to or less than the wavelength of visible light is supposed to not only solve this problem but also improve its mechanical properties. In this study as preliminary stage of nano S-DLC film, we fabricated DLC films consisting of 1-μm-size segments which have not only high wear resistance but also unique optical characteristics. This structure on DLC film was fabricated by electron beam lithography followed by liftoff method, which is suitable for nanoscale micromachining. The micro segment structured DLC films with groove width of 1 μm and pitch of 20 μm had rounded edges because the resist mask acted as an electrode. Micro S-DLC film exhibited structural colors because of the reflection-type diffraction grating and its transmittance was lower than that of continuous DLC films. From ball on disk test, it was found that the wear resistance of the micro S-DLC film with a groove of 1 μm was superior to that of a normal continuous DLC film and the small edge curvature could improve wear resistance furthermore.Yumi YOSHIDAYoshinao IWAMOTOMakoto MATSUOHiroki AKASAKANaoto OHTAKEThe Japan Society of Mechanical Engineersarticledlc filmsegment structureelectron beam lithographymicrotextureoptical propertiesmechanical propertiesMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 2, Iss 2, Pp 14-00437-14-00437 (2015)
institution DOAJ
collection DOAJ
language EN
topic dlc film
segment structure
electron beam lithography
micro
texture
optical properties
mechanical properties
Mechanical engineering and machinery
TJ1-1570
spellingShingle dlc film
segment structure
electron beam lithography
micro
texture
optical properties
mechanical properties
Mechanical engineering and machinery
TJ1-1570
Yumi YOSHIDA
Yoshinao IWAMOTO
Makoto MATSUO
Hiroki AKASAKA
Naoto OHTAKE
Fabrication of micro segment structured DLC film
description DLC films have many excellent properties, such as high wear resistance and a low friction coefficient, and are used in an increasing range of application fields. However, their low transmission of visible light prevents DLC films from being used for transparent materials. Nano-segment structured DLC (S-DLC) film with a segmented pitch equal to or less than the wavelength of visible light is supposed to not only solve this problem but also improve its mechanical properties. In this study as preliminary stage of nano S-DLC film, we fabricated DLC films consisting of 1-μm-size segments which have not only high wear resistance but also unique optical characteristics. This structure on DLC film was fabricated by electron beam lithography followed by liftoff method, which is suitable for nanoscale micromachining. The micro segment structured DLC films with groove width of 1 μm and pitch of 20 μm had rounded edges because the resist mask acted as an electrode. Micro S-DLC film exhibited structural colors because of the reflection-type diffraction grating and its transmittance was lower than that of continuous DLC films. From ball on disk test, it was found that the wear resistance of the micro S-DLC film with a groove of 1 μm was superior to that of a normal continuous DLC film and the small edge curvature could improve wear resistance furthermore.
format article
author Yumi YOSHIDA
Yoshinao IWAMOTO
Makoto MATSUO
Hiroki AKASAKA
Naoto OHTAKE
author_facet Yumi YOSHIDA
Yoshinao IWAMOTO
Makoto MATSUO
Hiroki AKASAKA
Naoto OHTAKE
author_sort Yumi YOSHIDA
title Fabrication of micro segment structured DLC film
title_short Fabrication of micro segment structured DLC film
title_full Fabrication of micro segment structured DLC film
title_fullStr Fabrication of micro segment structured DLC film
title_full_unstemmed Fabrication of micro segment structured DLC film
title_sort fabrication of micro segment structured dlc film
publisher The Japan Society of Mechanical Engineers
publishDate 2015
url https://doaj.org/article/98f452f6f33647b4b1a2449ca43b3d28
work_keys_str_mv AT yumiyoshida fabricationofmicrosegmentstructureddlcfilm
AT yoshinaoiwamoto fabricationofmicrosegmentstructureddlcfilm
AT makotomatsuo fabricationofmicrosegmentstructureddlcfilm
AT hirokiakasaka fabricationofmicrosegmentstructureddlcfilm
AT naotoohtake fabricationofmicrosegmentstructureddlcfilm
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