Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems

Rotary kiln incineration technology has the advantages of strong material adaptability and a simple treatment process and has been widely used in hazardous waste treatment. However, the actual incineration process has caused problems such as ring formation in the treatment system due to the lack of...

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Autores principales: Jing Zhao, Zirui Zhang, Bo Li, Xiaolin Wei
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/9bed8e6460d741ee9699980beb3692b6
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spelling oai:doaj.org-article:9bed8e6460d741ee9699980beb3692b62021-11-25T17:26:45ZFormation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems10.3390/en142275611996-1073https://doaj.org/article/9bed8e6460d741ee9699980beb3692b62021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1073/14/22/7561https://doaj.org/toc/1996-1073Rotary kiln incineration technology has the advantages of strong material adaptability and a simple treatment process and has been widely used in hazardous waste treatment. However, the actual incineration process has caused problems such as ring formation in the treatment system due to the lack of research on the slagging mechanisms. In this paper, slagging phenomena occurring in the second half of the rotary kiln, the exit flue of the secondary combustion chamber, and the wall of the quench tower are analyzed and discussed in detail through characterization methods. The results indicate that the adhesion of low-melting alkali metal salts on the refractory surface in the second half of the rotary kiln is the key factor in forming the initial slagging layer. In the growth process of the slagging ring, the formed liquid phase can bond incineration residues of different sizes together and form a dense embryo body through liquid phase sintering. The deposition and solidification of molten/semi-molten fly ashes cause slagging formation in the exit flue of the secondary combustion chamber. The slagging phenomenon occurring in the inner wall of the quench tower belongs to the “crystalline-coalesce-hardening” process of the inorganic salts precipitating out of the high-salt wastewater.Jing ZhaoZirui ZhangBo LiXiaolin WeiMDPI AGarticlerotary kilnhazardous waste treatmentslagging phenomenacharacterization methodsmechanism analysisTechnologyTENEnergies, Vol 14, Iss 7561, p 7561 (2021)
institution DOAJ
collection DOAJ
language EN
topic rotary kiln
hazardous waste treatment
slagging phenomena
characterization methods
mechanism analysis
Technology
T
spellingShingle rotary kiln
hazardous waste treatment
slagging phenomena
characterization methods
mechanism analysis
Technology
T
Jing Zhao
Zirui Zhang
Bo Li
Xiaolin Wei
Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
description Rotary kiln incineration technology has the advantages of strong material adaptability and a simple treatment process and has been widely used in hazardous waste treatment. However, the actual incineration process has caused problems such as ring formation in the treatment system due to the lack of research on the slagging mechanisms. In this paper, slagging phenomena occurring in the second half of the rotary kiln, the exit flue of the secondary combustion chamber, and the wall of the quench tower are analyzed and discussed in detail through characterization methods. The results indicate that the adhesion of low-melting alkali metal salts on the refractory surface in the second half of the rotary kiln is the key factor in forming the initial slagging layer. In the growth process of the slagging ring, the formed liquid phase can bond incineration residues of different sizes together and form a dense embryo body through liquid phase sintering. The deposition and solidification of molten/semi-molten fly ashes cause slagging formation in the exit flue of the secondary combustion chamber. The slagging phenomenon occurring in the inner wall of the quench tower belongs to the “crystalline-coalesce-hardening” process of the inorganic salts precipitating out of the high-salt wastewater.
format article
author Jing Zhao
Zirui Zhang
Bo Li
Xiaolin Wei
author_facet Jing Zhao
Zirui Zhang
Bo Li
Xiaolin Wei
author_sort Jing Zhao
title Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
title_short Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
title_full Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
title_fullStr Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
title_full_unstemmed Formation and Growth Behavior Analysis of Slagging Rings in Rotary Kiln-Type Hazardous Waste Incineration Systems
title_sort formation and growth behavior analysis of slagging rings in rotary kiln-type hazardous waste incineration systems
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/9bed8e6460d741ee9699980beb3692b6
work_keys_str_mv AT jingzhao formationandgrowthbehavioranalysisofslaggingringsinrotarykilntypehazardouswasteincinerationsystems
AT ziruizhang formationandgrowthbehavioranalysisofslaggingringsinrotarykilntypehazardouswasteincinerationsystems
AT boli formationandgrowthbehavioranalysisofslaggingringsinrotarykilntypehazardouswasteincinerationsystems
AT xiaolinwei formationandgrowthbehavioranalysisofslaggingringsinrotarykilntypehazardouswasteincinerationsystems
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