Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors

Fused deposition modeling (FDM) is an additive manufacturing technology that is used for prototyping and production applications through a computer-aided manufacturing process. In process, a high thermal gradient can lead to harmful residual stresses, resulting in unexpected deformation or delaminat...

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Autores principales: Ru Chen, Wei He, Huimin Xie, Sheng Liu
Formato: article
Lenguaje:EN
Publicado: Elsevier 2021
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Acceso en línea:https://doaj.org/article/9d44797315dc4aa3945a49af641af4f4
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spelling oai:doaj.org-article:9d44797315dc4aa3945a49af641af4f42021-11-24T04:24:49ZMonitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors0142-941810.1016/j.polymertesting.2020.106944https://doaj.org/article/9d44797315dc4aa3945a49af641af4f42021-01-01T00:00:00Zhttp://www.sciencedirect.com/science/article/pii/S0142941820321735https://doaj.org/toc/0142-9418Fused deposition modeling (FDM) is an additive manufacturing technology that is used for prototyping and production applications through a computer-aided manufacturing process. In process, a high thermal gradient can lead to harmful residual stresses, resulting in unexpected deformation or delamination failure. To improve the quality of 3D printed parts, it is important to characterize the residual stress during FDM 3D printing. Here, we develop a stress inversion model and present an in-situ measurement technique to obtain the substrate strain using Fiber Bragg Grating sensors. Combining the theoretical model and the in-situ strain measurements, the residual stress of printed lamellae is determined. To evaluate the technique, circular lamellae were printed with different printing parameters, including layer thickness, layer number, and printing direction, the evolution law of substrate strain during the printing process and the influence of the printing parameters on the residual stress were analyzed.Ru ChenWei HeHuimin XieSheng LiuElsevierarticleFused deposition modelingFiber bragg gratingResidual stress3D printingPolymers and polymer manufactureTP1080-1185ENPolymer Testing, Vol 93, Iss , Pp 106944- (2021)
institution DOAJ
collection DOAJ
language EN
topic Fused deposition modeling
Fiber bragg grating
Residual stress
3D printing
Polymers and polymer manufacture
TP1080-1185
spellingShingle Fused deposition modeling
Fiber bragg grating
Residual stress
3D printing
Polymers and polymer manufacture
TP1080-1185
Ru Chen
Wei He
Huimin Xie
Sheng Liu
Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
description Fused deposition modeling (FDM) is an additive manufacturing technology that is used for prototyping and production applications through a computer-aided manufacturing process. In process, a high thermal gradient can lead to harmful residual stresses, resulting in unexpected deformation or delamination failure. To improve the quality of 3D printed parts, it is important to characterize the residual stress during FDM 3D printing. Here, we develop a stress inversion model and present an in-situ measurement technique to obtain the substrate strain using Fiber Bragg Grating sensors. Combining the theoretical model and the in-situ strain measurements, the residual stress of printed lamellae is determined. To evaluate the technique, circular lamellae were printed with different printing parameters, including layer thickness, layer number, and printing direction, the evolution law of substrate strain during the printing process and the influence of the printing parameters on the residual stress were analyzed.
format article
author Ru Chen
Wei He
Huimin Xie
Sheng Liu
author_facet Ru Chen
Wei He
Huimin Xie
Sheng Liu
author_sort Ru Chen
title Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
title_short Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
title_full Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
title_fullStr Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
title_full_unstemmed Monitoring the strain and stress in FDM printed lamellae by using Fiber Bragg Grating sensors
title_sort monitoring the strain and stress in fdm printed lamellae by using fiber bragg grating sensors
publisher Elsevier
publishDate 2021
url https://doaj.org/article/9d44797315dc4aa3945a49af641af4f4
work_keys_str_mv AT ruchen monitoringthestrainandstressinfdmprintedlamellaebyusingfiberbragggratingsensors
AT weihe monitoringthestrainandstressinfdmprintedlamellaebyusingfiberbragggratingsensors
AT huiminxie monitoringthestrainandstressinfdmprintedlamellaebyusingfiberbragggratingsensors
AT shengliu monitoringthestrainandstressinfdmprintedlamellaebyusingfiberbragggratingsensors
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