Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach

The design of facility layout is an influential factor in a company’s performance to support the streamlined process of production. PT. PMJ is one of the garment industries that produce women’s underwear. The total processing time in the sewing department often exceeds the standard time set by the c...

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Autores principales:	Bambang Suhardi, Eldiana Juwita, Rahmaniyah Dwi Astuti
Formato:	article
Lenguaje:	EN
Publicado:	Taylor & Francis Group 2019
Materias:	arena ergonomics facility layout quick exposure check systematic layout planning Engineering (General). Civil engineering (General) TA1-2040
Acceso en línea:	https://doaj.org/article/9f45e99acf2e4e21a317b15dee3b9049
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spelling	oai:doaj.org-article:9f45e99acf2e4e21a317b15dee3b90492021-11-04T15:51:55ZFacility layout improvement in sewing department with Systematic Layout planning and ergonomics approach2331-191610.1080/23311916.2019.1597412https://doaj.org/article/9f45e99acf2e4e21a317b15dee3b90492019-01-01T00:00:00Zhttp://dx.doi.org/10.1080/23311916.2019.1597412https://doaj.org/toc/2331-1916The design of facility layout is an influential factor in a company’s performance to support the streamlined process of production. PT. PMJ is one of the garment industries that produce women’s underwear. The total processing time in the sewing department often exceeds the standard time set by the company. The composition of the machine and facilities at the sewing department is considered to be not optimal. The order of machines in the production line has not been arranged appropriately which causes the excessive distance in the material transfer. In addition, the uses of straight material flow cause the workers to rotate their posture of the body when taking the materials. Based on the results of the assessment of the condition of workers in the initial facility layout using the Quick Exposure Check (QEC) method, the highest total exposure score is on the back. This study aims to redesign the facility layout of PT. PMJ using Systematic Layout Planning (SLP) and ergonomics approach to minimize total material handling cost. Two design alternatives are proposed and the performance of each design is evaluated using ARENA simulation software. Based on the calculation of total material handling cost and simulation, the second proposed facility layout was chosen since it was able to reduce the total material handling cost by 22.92% and material transfer time by 34.01%.Bambang SuhardiEldiana JuwitaRahmaniyah Dwi AstutiTaylor & Francis Grouparticlearenaergonomicsfacility layoutquick exposure checksystematic layout planningEngineering (General). Civil engineering (General)TA1-2040ENCogent Engineering, Vol 6, Iss 1 (2019)
institution	DOAJ
collection	DOAJ
language	EN
topic	arena ergonomics facility layout quick exposure check systematic layout planning Engineering (General). Civil engineering (General) TA1-2040
spellingShingle	arena ergonomics facility layout quick exposure check systematic layout planning Engineering (General). Civil engineering (General) TA1-2040 Bambang Suhardi Eldiana Juwita Rahmaniyah Dwi Astuti Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
description	The design of facility layout is an influential factor in a company’s performance to support the streamlined process of production. PT. PMJ is one of the garment industries that produce women’s underwear. The total processing time in the sewing department often exceeds the standard time set by the company. The composition of the machine and facilities at the sewing department is considered to be not optimal. The order of machines in the production line has not been arranged appropriately which causes the excessive distance in the material transfer. In addition, the uses of straight material flow cause the workers to rotate their posture of the body when taking the materials. Based on the results of the assessment of the condition of workers in the initial facility layout using the Quick Exposure Check (QEC) method, the highest total exposure score is on the back. This study aims to redesign the facility layout of PT. PMJ using Systematic Layout Planning (SLP) and ergonomics approach to minimize total material handling cost. Two design alternatives are proposed and the performance of each design is evaluated using ARENA simulation software. Based on the calculation of total material handling cost and simulation, the second proposed facility layout was chosen since it was able to reduce the total material handling cost by 22.92% and material transfer time by 34.01%.
format	article
author	Bambang Suhardi Eldiana Juwita Rahmaniyah Dwi Astuti
author_facet	Bambang Suhardi Eldiana Juwita Rahmaniyah Dwi Astuti
author_sort	Bambang Suhardi
title	Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
title_short	Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
title_full	Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
title_fullStr	Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
title_full_unstemmed	Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach
title_sort	facility layout improvement in sewing department with systematic layout planning and ergonomics approach
publisher	Taylor & Francis Group
publishDate	2019
url	https://doaj.org/article/9f45e99acf2e4e21a317b15dee3b9049
work_keys_str_mv	AT bambangsuhardi facilitylayoutimprovementinsewingdepartmentwithsystematiclayoutplanningandergonomicsapproach AT eldianajuwita facilitylayoutimprovementinsewingdepartmentwithsystematiclayoutplanningandergonomicsapproach AT rahmaniyahdwiastuti facilitylayoutimprovementinsewingdepartmentwithsystematiclayoutplanningandergonomicsapproach
_version_	1718444730274021376

Facility layout improvement in sewing department with Systematic Layout planning and ergonomics approach

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