The role of nano-sized intergranular phases on nickel alloy 725 brittle failure
Abstract Although precipitation-hardened nickel alloys, such as Alloy 725, are extensively used in the most aggressive oil and gas production conditions given their a priori superior environmentally assisted cracking resistance, recent failures associated with hydrogen embrittlement (HE) cast doubts...
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2021
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oai:doaj.org-article:9fbd0eb61d9248d3a5dfdb3f3f9c97932021-12-02T16:17:16ZThe role of nano-sized intergranular phases on nickel alloy 725 brittle failure10.1038/s41529-021-00185-22397-2106https://doaj.org/article/9fbd0eb61d9248d3a5dfdb3f3f9c97932021-07-01T00:00:00Zhttps://doi.org/10.1038/s41529-021-00185-2https://doaj.org/toc/2397-2106Abstract Although precipitation-hardened nickel alloys, such as Alloy 725, are extensively used in the most aggressive oil and gas production conditions given their a priori superior environmentally assisted cracking resistance, recent failures associated with hydrogen embrittlement (HE) cast doubts about their performance in H-bearing environments. These high-profile incidents have led to extensive research to elucidate the failure mechanism and develop methods to reduce risks. However, the microstructural features that made only specific heats of Alloy 725 susceptible to HE have yet to be agreed upon by the scientific community. Herein, our results showed that the abundant precipitation of F phase, i.e., a recently discovered nano-sized and embrittling phase, at grain boundaries increased cracking susceptibility. A continuous F phase network offered a low-energy path for crack opening by matrix-precipitate interfacial decohesion. Additionally, we correlated Alloy 725 microstructure with HE resistance, which is essential for thermomechanical processing optimization and the design of alternative qualification tests to obtain embrittlement-resistant nickel alloys.Maria Sofia HazarabedianMariano IannuzziNature PortfolioarticleMaterials of engineering and construction. Mechanics of materialsTA401-492ENnpj Materials Degradation, Vol 5, Iss 1, Pp 1-9 (2021) |
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Materials of engineering and construction. Mechanics of materials TA401-492 |
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Materials of engineering and construction. Mechanics of materials TA401-492 Maria Sofia Hazarabedian Mariano Iannuzzi The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
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Abstract Although precipitation-hardened nickel alloys, such as Alloy 725, are extensively used in the most aggressive oil and gas production conditions given their a priori superior environmentally assisted cracking resistance, recent failures associated with hydrogen embrittlement (HE) cast doubts about their performance in H-bearing environments. These high-profile incidents have led to extensive research to elucidate the failure mechanism and develop methods to reduce risks. However, the microstructural features that made only specific heats of Alloy 725 susceptible to HE have yet to be agreed upon by the scientific community. Herein, our results showed that the abundant precipitation of F phase, i.e., a recently discovered nano-sized and embrittling phase, at grain boundaries increased cracking susceptibility. A continuous F phase network offered a low-energy path for crack opening by matrix-precipitate interfacial decohesion. Additionally, we correlated Alloy 725 microstructure with HE resistance, which is essential for thermomechanical processing optimization and the design of alternative qualification tests to obtain embrittlement-resistant nickel alloys. |
format |
article |
author |
Maria Sofia Hazarabedian Mariano Iannuzzi |
author_facet |
Maria Sofia Hazarabedian Mariano Iannuzzi |
author_sort |
Maria Sofia Hazarabedian |
title |
The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
title_short |
The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
title_full |
The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
title_fullStr |
The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
title_full_unstemmed |
The role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
title_sort |
role of nano-sized intergranular phases on nickel alloy 725 brittle failure |
publisher |
Nature Portfolio |
publishDate |
2021 |
url |
https://doaj.org/article/9fbd0eb61d9248d3a5dfdb3f3f9c9793 |
work_keys_str_mv |
AT mariasofiahazarabedian theroleofnanosizedintergranularphasesonnickelalloy725brittlefailure AT marianoiannuzzi theroleofnanosizedintergranularphasesonnickelalloy725brittlefailure AT mariasofiahazarabedian roleofnanosizedintergranularphasesonnickelalloy725brittlefailure AT marianoiannuzzi roleofnanosizedintergranularphasesonnickelalloy725brittlefailure |
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