Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)

This paper describes a novel design concept for a tool for cutting carbon-fiber-reinforced plastic (CFRP) composites. The cutting tool, which is termed a two-layer tool, was fabricated from two materials with a spatial distribution of hardness around the tool edge. In the two-layer tool, the rake fa...

Descripción completa

Guardado en:

Detalles Bibliográficos
Autores principales:	Satoru MAEGAWA, Shinya HAYAKAWA, Fumihiro ITOIGAWA, Takashi NAKAMURA
Formato:	article
Lenguaje:	EN
Publicado:	The Japan Society of Mechanical Engineers 2015
Materias:	carbon-fiber-reinforced plastics life of tool tool wear polycrystalline diamond abrasive wear cutting forces Mechanical engineering and machinery TJ1-1570
Acceso en línea:	https://doaj.org/article/a21e763babb04a05b508e88a3b7e1c85
Etiquetas:	Agregar Etiqueta Sin Etiquetas, Sea el primero en etiquetar este registro!

id	oai:doaj.org-article:a21e763babb04a05b508e88a3b7e1c85
record_format	dspace
spelling	oai:doaj.org-article:a21e763babb04a05b508e88a3b7e1c852021-11-26T06:32:14ZDevelopment of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)2187-974510.1299/mej.15-00295https://doaj.org/article/a21e763babb04a05b508e88a3b7e1c852015-08-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/2/6/2_15-00295/_pdf/-char/enhttps://doaj.org/toc/2187-9745This paper describes a novel design concept for a tool for cutting carbon-fiber-reinforced plastic (CFRP) composites. The cutting tool, which is termed a two-layer tool, was fabricated from two materials with a spatial distribution of hardness around the tool edge. In the two-layer tool, the rake face is made of a material with a relatively high wear resistance, i.e., polycrystalline diamond (PCD), whereas the flank face is made of a material with a relatively low wear resistance, i.e., tungsten carbide (WC-Co). The results of milling tests conducted with a unidirectional CFRP laminate and the two-layer tool showed that the existence of a hardness distribution works to reduce cutting forces, because the wear process of the two-layer tool develops with a constant roundness at the tool edge over relatively long cutting distances. A simplified model was developed to describe how friction force is reduced. Increasing the difference between the wear resistances of the PCD layer and the WC-Co substrate and increasing the clearance angle of the tool edge were found to be effective in reducing the cutting forces. The finding of this study will be helpful in the development of novel design concepts for extending the life of tools for cutting CFRP composites.Satoru MAEGAWAShinya HAYAKAWAFumihiro ITOIGAWATakashi NAKAMURAThe Japan Society of Mechanical Engineersarticlecarbon-fiber-reinforced plasticslife of tooltool wearpolycrystalline diamondabrasive wearcutting forcesMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 2, Iss 6, Pp 15-00295-15-00295 (2015)
institution	DOAJ
collection	DOAJ
language	EN
topic	carbon-fiber-reinforced plastics life of tool tool wear polycrystalline diamond abrasive wear cutting forces Mechanical engineering and machinery TJ1-1570
spellingShingle	carbon-fiber-reinforced plastics life of tool tool wear polycrystalline diamond abrasive wear cutting forces Mechanical engineering and machinery TJ1-1570 Satoru MAEGAWA Shinya HAYAKAWA Fumihiro ITOIGAWA Takashi NAKAMURA Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
description	This paper describes a novel design concept for a tool for cutting carbon-fiber-reinforced plastic (CFRP) composites. The cutting tool, which is termed a two-layer tool, was fabricated from two materials with a spatial distribution of hardness around the tool edge. In the two-layer tool, the rake face is made of a material with a relatively high wear resistance, i.e., polycrystalline diamond (PCD), whereas the flank face is made of a material with a relatively low wear resistance, i.e., tungsten carbide (WC-Co). The results of milling tests conducted with a unidirectional CFRP laminate and the two-layer tool showed that the existence of a hardness distribution works to reduce cutting forces, because the wear process of the two-layer tool develops with a constant roundness at the tool edge over relatively long cutting distances. A simplified model was developed to describe how friction force is reduced. Increasing the difference between the wear resistances of the PCD layer and the WC-Co substrate and increasing the clearance angle of the tool edge were found to be effective in reducing the cutting forces. The finding of this study will be helpful in the development of novel design concepts for extending the life of tools for cutting CFRP composites.
format	article
author	Satoru MAEGAWA Shinya HAYAKAWA Fumihiro ITOIGAWA Takashi NAKAMURA
author_facet	Satoru MAEGAWA Shinya HAYAKAWA Fumihiro ITOIGAWA Takashi NAKAMURA
author_sort	Satoru MAEGAWA
title	Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
title_short	Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
title_full	Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
title_fullStr	Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
title_full_unstemmed	Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)
title_sort	development of novel tool for cutting of carbon-fiber-reinforced plastics (positive use of abrasive wear at tool edge for reduction in cutting force)
publisher	The Japan Society of Mechanical Engineers
publishDate	2015
url	https://doaj.org/article/a21e763babb04a05b508e88a3b7e1c85
work_keys_str_mv	AT satorumaegawa developmentofnoveltoolforcuttingofcarbonfiberreinforcedplasticspositiveuseofabrasivewearattooledgeforreductionincuttingforce AT shinyahayakawa developmentofnoveltoolforcuttingofcarbonfiberreinforcedplasticspositiveuseofabrasivewearattooledgeforreductionincuttingforce AT fumihiroitoigawa developmentofnoveltoolforcuttingofcarbonfiberreinforcedplasticspositiveuseofabrasivewearattooledgeforreductionincuttingforce AT takashinakamura developmentofnoveltoolforcuttingofcarbonfiberreinforcedplasticspositiveuseofabrasivewearattooledgeforreductionincuttingforce
_version_	1718409798083411968

Development of novel tool for cutting of carbon-fiber-reinforced plastics (Positive use of abrasive wear at tool edge for reduction in cutting force)

Ejemplares similares