One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics

Abstract Photonic curing has shown great promise in maintaining the integrity of flexible thin polymer substrates without structural degradation due to shrinkage, charring or decomposition during the sintering of printed functional ink films in milliseconds at high temperatures. In this paper, singl...

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Autores principales: Bilge Nazli Altay, Vikram S. Turkani, Alexandra Pekarovicova, Paul D. Fleming, Massood Z. Atashbar, Martin Bolduc, Sylvain G. Cloutier
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Publicado: Nature Portfolio 2021
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Acceso en línea:https://doaj.org/article/a2f71ce619d741d5a1479eedce098933
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spelling oai:doaj.org-article:a2f71ce619d741d5a1479eedce0989332021-12-02T12:14:50ZOne-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics10.1038/s41598-021-82961-32045-2322https://doaj.org/article/a2f71ce619d741d5a1479eedce0989332021-02-01T00:00:00Zhttps://doi.org/10.1038/s41598-021-82961-3https://doaj.org/toc/2045-2322Abstract Photonic curing has shown great promise in maintaining the integrity of flexible thin polymer substrates without structural degradation due to shrinkage, charring or decomposition during the sintering of printed functional ink films in milliseconds at high temperatures. In this paper, single-step photonic curing of screen-printed nickel (Ni) electrodes is reported for sensor, interconnector and printed electronics applications. Solid bleached sulphate paperboard (SBS) and polyethylene terephthalate polymer (PET) substrates are employed to investigate the electrical performance, ink transfer and ink spreading that directly affect the fabrication of homogeneous ink films. Ni flake ink is selected, particularly since its effects on sintering and rheology have not yet been examined. The viscosity of Ni flake ink yields shear-thinning behavior that is distinct from that of screen printing. The porous SBS substrate is allowed approximately 20% less ink usage. With one-step photonic curing, the electrodes on SBS and PET exhibited electrical performances of a minimum of 4 Ω/sq and 16 Ω/sq, respectively, at a pulse length of 1.6 ms, which is comparable to conventional thermal heating at 130 °C for 5 min. The results emphasize the suitability of Ni flake ink to fabricate electronic devices on flexible substrates by photonic curing.Bilge Nazli AltayVikram S. TurkaniAlexandra PekarovicovaPaul D. FlemingMassood Z. AtashbarMartin BolducSylvain G. CloutierNature PortfolioarticleMedicineRScienceQENScientific Reports, Vol 11, Iss 1, Pp 1-12 (2021)
institution DOAJ
collection DOAJ
language EN
topic Medicine
R
Science
Q
spellingShingle Medicine
R
Science
Q
Bilge Nazli Altay
Vikram S. Turkani
Alexandra Pekarovicova
Paul D. Fleming
Massood Z. Atashbar
Martin Bolduc
Sylvain G. Cloutier
One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
description Abstract Photonic curing has shown great promise in maintaining the integrity of flexible thin polymer substrates without structural degradation due to shrinkage, charring or decomposition during the sintering of printed functional ink films in milliseconds at high temperatures. In this paper, single-step photonic curing of screen-printed nickel (Ni) electrodes is reported for sensor, interconnector and printed electronics applications. Solid bleached sulphate paperboard (SBS) and polyethylene terephthalate polymer (PET) substrates are employed to investigate the electrical performance, ink transfer and ink spreading that directly affect the fabrication of homogeneous ink films. Ni flake ink is selected, particularly since its effects on sintering and rheology have not yet been examined. The viscosity of Ni flake ink yields shear-thinning behavior that is distinct from that of screen printing. The porous SBS substrate is allowed approximately 20% less ink usage. With one-step photonic curing, the electrodes on SBS and PET exhibited electrical performances of a minimum of 4 Ω/sq and 16 Ω/sq, respectively, at a pulse length of 1.6 ms, which is comparable to conventional thermal heating at 130 °C for 5 min. The results emphasize the suitability of Ni flake ink to fabricate electronic devices on flexible substrates by photonic curing.
format article
author Bilge Nazli Altay
Vikram S. Turkani
Alexandra Pekarovicova
Paul D. Fleming
Massood Z. Atashbar
Martin Bolduc
Sylvain G. Cloutier
author_facet Bilge Nazli Altay
Vikram S. Turkani
Alexandra Pekarovicova
Paul D. Fleming
Massood Z. Atashbar
Martin Bolduc
Sylvain G. Cloutier
author_sort Bilge Nazli Altay
title One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
title_short One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
title_full One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
title_fullStr One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
title_full_unstemmed One-step photonic curing of screen-printed conductive Ni flake electrodes for use in flexible electronics
title_sort one-step photonic curing of screen-printed conductive ni flake electrodes for use in flexible electronics
publisher Nature Portfolio
publishDate 2021
url https://doaj.org/article/a2f71ce619d741d5a1479eedce098933
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