Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations

Optical metrology is a key element for many areas of modern production. Preferably, measurements should take place within the production line (in-process) and keep pace with production speed, even if the parts have a complex geometry or are difficult to access. The challenge for modern optical in-pr...

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Autores principales: Ralf B. Bergmann, Michael Kalms, Claas Falldorf
Formato: article
Lenguaje:EN
Publicado: MDPI AG 2021
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spelling oai:doaj.org-article:a34c22c9ddcc479a8fd8868f05e108ac2021-11-25T16:30:56ZOptical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations10.3390/app1122105332076-3417https://doaj.org/article/a34c22c9ddcc479a8fd8868f05e108ac2021-11-01T00:00:00Zhttps://www.mdpi.com/2076-3417/11/22/10533https://doaj.org/toc/2076-3417Optical metrology is a key element for many areas of modern production. Preferably, measurements should take place within the production line (in-process) and keep pace with production speed, even if the parts have a complex geometry or are difficult to access. The challenge for modern optical in-process measurements is, therefore, how to simultaneously make optical metrology precise, fast, robust and capable of handling geometrical complexity. The potential of individual techniques to achieve these demands can be visualized by the tetrahedron of optical metrology. Depending on the application, techniques based on interferometry or geometrical optics may have to be preferred. The paper emphasizes complexity and robustness as prime areas of improvement. Concerning interferometric techniques, we report on fast acquisition as used in holography, tailoring of coherence properties and use of Multiple simultaneous Viewing direction holography (MultiView), self reference used in Computational Shear Interferometry (CoSI) and the simultaneous use of several light sources in Multiple Aperture Shear Interferometry (MArS) based on CoSI as these techniques have proven to be particularly effective. The use of advanced approaches based on CoSI requires a transition of the description of light from the use of the well-known wave field to the coherence function of light. Techniques based on geometric optics are generally comparatively robust against environmental disturbances, and Fringe Projection (FP) is shown to be especially useful in very demanding measurement conditions.Ralf B. BergmannMichael KalmsClaas FalldorfMDPI AGarticlein-process measurementin situ measurementoptical metrologyquality controlinterferometryfringe projectionTechnologyTEngineering (General). Civil engineering (General)TA1-2040Biology (General)QH301-705.5PhysicsQC1-999ChemistryQD1-999ENApplied Sciences, Vol 11, Iss 10533, p 10533 (2021)
institution DOAJ
collection DOAJ
language EN
topic in-process measurement
in situ measurement
optical metrology
quality control
interferometry
fringe projection
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
spellingShingle in-process measurement
in situ measurement
optical metrology
quality control
interferometry
fringe projection
Technology
T
Engineering (General). Civil engineering (General)
TA1-2040
Biology (General)
QH301-705.5
Physics
QC1-999
Chemistry
QD1-999
Ralf B. Bergmann
Michael Kalms
Claas Falldorf
Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
description Optical metrology is a key element for many areas of modern production. Preferably, measurements should take place within the production line (in-process) and keep pace with production speed, even if the parts have a complex geometry or are difficult to access. The challenge for modern optical in-process measurements is, therefore, how to simultaneously make optical metrology precise, fast, robust and capable of handling geometrical complexity. The potential of individual techniques to achieve these demands can be visualized by the tetrahedron of optical metrology. Depending on the application, techniques based on interferometry or geometrical optics may have to be preferred. The paper emphasizes complexity and robustness as prime areas of improvement. Concerning interferometric techniques, we report on fast acquisition as used in holography, tailoring of coherence properties and use of Multiple simultaneous Viewing direction holography (MultiView), self reference used in Computational Shear Interferometry (CoSI) and the simultaneous use of several light sources in Multiple Aperture Shear Interferometry (MArS) based on CoSI as these techniques have proven to be particularly effective. The use of advanced approaches based on CoSI requires a transition of the description of light from the use of the well-known wave field to the coherence function of light. Techniques based on geometric optics are generally comparatively robust against environmental disturbances, and Fringe Projection (FP) is shown to be especially useful in very demanding measurement conditions.
format article
author Ralf B. Bergmann
Michael Kalms
Claas Falldorf
author_facet Ralf B. Bergmann
Michael Kalms
Claas Falldorf
author_sort Ralf B. Bergmann
title Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
title_short Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
title_full Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
title_fullStr Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
title_full_unstemmed Optical In-Process Measurement: Concepts for Precise, Fast and Robust Optical Metrology for Complex Measurement Situations
title_sort optical in-process measurement: concepts for precise, fast and robust optical metrology for complex measurement situations
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/a34c22c9ddcc479a8fd8868f05e108ac
work_keys_str_mv AT ralfbbergmann opticalinprocessmeasurementconceptsforprecisefastandrobustopticalmetrologyforcomplexmeasurementsituations
AT michaelkalms opticalinprocessmeasurementconceptsforprecisefastandrobustopticalmetrologyforcomplexmeasurementsituations
AT claasfalldorf opticalinprocessmeasurementconceptsforprecisefastandrobustopticalmetrologyforcomplexmeasurementsituations
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