Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes
Solid electrolyte is the key component in all-solid-state batteries (ASBs). It is required in electrodes to enhance Li-conductivity and can be directly used as a separator. With its high Li-conductivity and chemical stability towards metallic lithium, lithium-stuffed garnet material Li<sub>7&l...
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2021
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oai:doaj.org-article:a747b39944454088a91116b1c1fd9a722021-11-25T18:13:45ZEvaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes10.3390/ma142268091996-1944https://doaj.org/article/a747b39944454088a91116b1c1fd9a722021-11-01T00:00:00Zhttps://www.mdpi.com/1996-1944/14/22/6809https://doaj.org/toc/1996-1944Solid electrolyte is the key component in all-solid-state batteries (ASBs). It is required in electrodes to enhance Li-conductivity and can be directly used as a separator. With its high Li-conductivity and chemical stability towards metallic lithium, lithium-stuffed garnet material Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> (LLZO) is considered one of the most promising solid electrolyte materials for high-energy ceramic ASBs. However, in order to obtain high conductivities, rare-earth elements such as tantalum or niobium are used to stabilize the highly conductive cubic phase. This stabilization can also be obtained via high levels of aluminum, reducing the cost of LLZO but also reducing processability and the Li-conductivity. To find the sweet spot for a potential market introduction of garnet-based solid-state batteries, scalable and industrially usable syntheses of LLZO with high processability and good conductivity are indispensable. In this study, four different synthesis methods (solid-state reaction (SSR), solution-assisted solid-state reaction (SASSR), co-precipitation (CP), and spray-drying (SD)) were used and compared for the synthesis of aluminum-substituted LLZO (Al:LLZO, Li<sub>6.4</sub>Al<sub>0.2</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub>), focusing on electrochemical performance on the one hand and scalability and environmental footprint on the other hand. The synthesis was successful via all four methods, resulting in a Li-ion conductivity of 2.0–3.3 × 10<sup>−4</sup> S/cm. By using wet-chemical synthesis methods, the calcination time could be reduced from two calcination steps for 20 h at 850 °C and 1000 °C to only 1 h at 1000 °C for the spray-drying method. We were able to scale the synthesis up to a kg-scale and show the potential of the different synthesis methods for mass production.Markus MannMichael KüpersGrit HäuschenMartin FinsterbuschDina Fattakhova-RohlfingOlivier GuillonMDPI AGarticleall-solid-state batteryceramic solid electrolyteLLZOscale-upTechnologyTElectrical engineering. Electronics. Nuclear engineeringTK1-9971Engineering (General). Civil engineering (General)TA1-2040MicroscopyQH201-278.5Descriptive and experimental mechanicsQC120-168.85ENMaterials, Vol 14, Iss 6809, p 6809 (2021) |
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DOAJ |
language |
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all-solid-state battery ceramic solid electrolyte LLZO scale-up Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 |
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all-solid-state battery ceramic solid electrolyte LLZO scale-up Technology T Electrical engineering. Electronics. Nuclear engineering TK1-9971 Engineering (General). Civil engineering (General) TA1-2040 Microscopy QH201-278.5 Descriptive and experimental mechanics QC120-168.85 Markus Mann Michael Küpers Grit Häuschen Martin Finsterbusch Dina Fattakhova-Rohlfing Olivier Guillon Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
description |
Solid electrolyte is the key component in all-solid-state batteries (ASBs). It is required in electrodes to enhance Li-conductivity and can be directly used as a separator. With its high Li-conductivity and chemical stability towards metallic lithium, lithium-stuffed garnet material Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> (LLZO) is considered one of the most promising solid electrolyte materials for high-energy ceramic ASBs. However, in order to obtain high conductivities, rare-earth elements such as tantalum or niobium are used to stabilize the highly conductive cubic phase. This stabilization can also be obtained via high levels of aluminum, reducing the cost of LLZO but also reducing processability and the Li-conductivity. To find the sweet spot for a potential market introduction of garnet-based solid-state batteries, scalable and industrially usable syntheses of LLZO with high processability and good conductivity are indispensable. In this study, four different synthesis methods (solid-state reaction (SSR), solution-assisted solid-state reaction (SASSR), co-precipitation (CP), and spray-drying (SD)) were used and compared for the synthesis of aluminum-substituted LLZO (Al:LLZO, Li<sub>6.4</sub>Al<sub>0.2</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub>), focusing on electrochemical performance on the one hand and scalability and environmental footprint on the other hand. The synthesis was successful via all four methods, resulting in a Li-ion conductivity of 2.0–3.3 × 10<sup>−4</sup> S/cm. By using wet-chemical synthesis methods, the calcination time could be reduced from two calcination steps for 20 h at 850 °C and 1000 °C to only 1 h at 1000 °C for the spray-drying method. We were able to scale the synthesis up to a kg-scale and show the potential of the different synthesis methods for mass production. |
format |
article |
author |
Markus Mann Michael Küpers Grit Häuschen Martin Finsterbusch Dina Fattakhova-Rohlfing Olivier Guillon |
author_facet |
Markus Mann Michael Küpers Grit Häuschen Martin Finsterbusch Dina Fattakhova-Rohlfing Olivier Guillon |
author_sort |
Markus Mann |
title |
Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
title_short |
Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
title_full |
Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
title_fullStr |
Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
title_full_unstemmed |
Evaluation of Scalable Synthesis Methods for Aluminum-Substituted Li<sub>7</sub>La<sub>3</sub>Zr<sub>2</sub>O<sub>12</sub> Solid Electrolytes |
title_sort |
evaluation of scalable synthesis methods for aluminum-substituted li<sub>7</sub>la<sub>3</sub>zr<sub>2</sub>o<sub>12</sub> solid electrolytes |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/a747b39944454088a91116b1c1fd9a72 |
work_keys_str_mv |
AT markusmann evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes AT michaelkupers evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes AT grithauschen evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes AT martinfinsterbusch evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes AT dinafattakhovarohlfing evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes AT olivierguillon evaluationofscalablesynthesismethodsforaluminumsubstitutedlisub7sublasub3subzrsub2subosub12subsolidelectrolytes |
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1718411456905478144 |