Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface
A combination of mechanical and chemical treatments was utilized to modify the surface textures of copper and duralumin inserts in order to enhance the adhesion at the metal–polymer interface and provide an adhesive joint with a high loadbearing capacity. Pretreatment of the surfaces with sandblasti...
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MDPI AG
2021
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oai:doaj.org-article:ab5054ec6b5e4e3f81b1cbca8e5c36ea2021-11-25T18:49:25ZSurface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface10.3390/polym132240152073-4360https://doaj.org/article/ab5054ec6b5e4e3f81b1cbca8e5c36ea2021-11-01T00:00:00Zhttps://www.mdpi.com/2073-4360/13/22/4015https://doaj.org/toc/2073-4360A combination of mechanical and chemical treatments was utilized to modify the surface textures of copper and duralumin inserts in order to enhance the adhesion at the metal–polymer interface and provide an adhesive joint with a high loadbearing capacity. Pretreatment of the surfaces with sandblasting was followed by etching with various chemical mixtures. The resulting surface textures were evaluated with a scanning electron microscope (SEM) and an optical confocal microscope. Surface geometry parameters (Sa, Sz, and Sdr) were measured and their relationships to the adhesion joint strength were studied. It was found that the virgin and purely mechanically treated inserts resulted in joints with poor loadbearing capacity, while a hundredfold (duralumin) and ninetyfold (copper) increase in the force to break was observed for some combinations of mechanical and chemical treatments. It was determined that the critical factor is overcoming a certain surface roughness threshold with the mechanical pretreatment to maximize the potential of the mechanical/chemical approach for the particular combination of material and etchant.Libor NovákLadislav FojtlMarkéta KadlečkováLukáš MaňasIlona SmolkováLenka MusilováAntonín MinaříkAleš MráčekTomáš SedláčekPetr SmolkaMDPI AGarticleinsertmetalpolymeradhesioninterfaceOrganic chemistryQD241-441ENPolymers, Vol 13, Iss 4015, p 4015 (2021) |
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insert metal polymer adhesion interface Organic chemistry QD241-441 |
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insert metal polymer adhesion interface Organic chemistry QD241-441 Libor Novák Ladislav Fojtl Markéta Kadlečková Lukáš Maňas Ilona Smolková Lenka Musilová Antonín Minařík Aleš Mráček Tomáš Sedláček Petr Smolka Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
description |
A combination of mechanical and chemical treatments was utilized to modify the surface textures of copper and duralumin inserts in order to enhance the adhesion at the metal–polymer interface and provide an adhesive joint with a high loadbearing capacity. Pretreatment of the surfaces with sandblasting was followed by etching with various chemical mixtures. The resulting surface textures were evaluated with a scanning electron microscope (SEM) and an optical confocal microscope. Surface geometry parameters (Sa, Sz, and Sdr) were measured and their relationships to the adhesion joint strength were studied. It was found that the virgin and purely mechanically treated inserts resulted in joints with poor loadbearing capacity, while a hundredfold (duralumin) and ninetyfold (copper) increase in the force to break was observed for some combinations of mechanical and chemical treatments. It was determined that the critical factor is overcoming a certain surface roughness threshold with the mechanical pretreatment to maximize the potential of the mechanical/chemical approach for the particular combination of material and etchant. |
format |
article |
author |
Libor Novák Ladislav Fojtl Markéta Kadlečková Lukáš Maňas Ilona Smolková Lenka Musilová Antonín Minařík Aleš Mráček Tomáš Sedláček Petr Smolka |
author_facet |
Libor Novák Ladislav Fojtl Markéta Kadlečková Lukáš Maňas Ilona Smolková Lenka Musilová Antonín Minařík Aleš Mráček Tomáš Sedláček Petr Smolka |
author_sort |
Libor Novák |
title |
Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
title_short |
Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
title_full |
Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
title_fullStr |
Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
title_full_unstemmed |
Surface Modification of Metallic Inserts for Enhancing Adhesion at the Metal–Polymer Interface |
title_sort |
surface modification of metallic inserts for enhancing adhesion at the metal–polymer interface |
publisher |
MDPI AG |
publishDate |
2021 |
url |
https://doaj.org/article/ab5054ec6b5e4e3f81b1cbca8e5c36ea |
work_keys_str_mv |
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