Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration

A circular grating angle encoder is a key component in the dynamic torque calibration system. To improve the accuracy of an angle measurement, in this paper, the source of the angle measurement error of the circular grating is analyzed; an eccentricity error model and an inclination error model are...

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Autores principales: Yongbin Du, Feng Yuan, Zongze Jiang, Kai Li, Shuiwang Yang, Qingbai Zhang, Yinghui Zhang, Hongliang Zhao, Zhaorui Li, Shunli Wang
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Publicado: MDPI AG 2021
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Acceso en línea:https://doaj.org/article/b22f4dfae17c40d2af3ca7725766c033
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spelling oai:doaj.org-article:b22f4dfae17c40d2af3ca7725766c0332021-11-25T18:57:45ZStrategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration10.3390/s212275991424-8220https://doaj.org/article/b22f4dfae17c40d2af3ca7725766c0332021-11-01T00:00:00Zhttps://www.mdpi.com/1424-8220/21/22/7599https://doaj.org/toc/1424-8220A circular grating angle encoder is a key component in the dynamic torque calibration system. To improve the accuracy of an angle measurement, in this paper, the source of the angle measurement error of the circular grating is analyzed; an eccentricity error model and an inclination error model are proposed, respectively; further, these two models are combined to establish a total error model. Through the simulation study with the models, the conditions, in which the eccentricity error or inclination error can be ignored, are discussed. The calibration and compensation methods of the angle measurement error are given, and a progressive error compensation function which integrates the first harmonic fitting and the second harmonic fitting is obtained. An experiment is performed to verify the proposed calibration and compensation methods. The peak-to-peak value of the compensated angle measurement error of the single reading head can be reduced by about 93.76%, which approximates to the error of the mean value of the double reading heads. The experimental results show that the error calibration and compensation method based on the proposed error model can effectively compensate the angle measurement error of the circular grating with a single reading head, and obtain a high-precision measurement angle.Yongbin DuFeng YuanZongze JiangKai LiShuiwang YangQingbai ZhangYinghui ZhangHongliang ZhaoZhaorui LiShunli WangMDPI AGarticledynamic torque calibrationcircular gratingeccentricity errorinclination errorerror compensationChemical technologyTP1-1185ENSensors, Vol 21, Iss 7599, p 7599 (2021)
institution DOAJ
collection DOAJ
language EN
topic dynamic torque calibration
circular grating
eccentricity error
inclination error
error compensation
Chemical technology
TP1-1185
spellingShingle dynamic torque calibration
circular grating
eccentricity error
inclination error
error compensation
Chemical technology
TP1-1185
Yongbin Du
Feng Yuan
Zongze Jiang
Kai Li
Shuiwang Yang
Qingbai Zhang
Yinghui Zhang
Hongliang Zhao
Zhaorui Li
Shunli Wang
Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
description A circular grating angle encoder is a key component in the dynamic torque calibration system. To improve the accuracy of an angle measurement, in this paper, the source of the angle measurement error of the circular grating is analyzed; an eccentricity error model and an inclination error model are proposed, respectively; further, these two models are combined to establish a total error model. Through the simulation study with the models, the conditions, in which the eccentricity error or inclination error can be ignored, are discussed. The calibration and compensation methods of the angle measurement error are given, and a progressive error compensation function which integrates the first harmonic fitting and the second harmonic fitting is obtained. An experiment is performed to verify the proposed calibration and compensation methods. The peak-to-peak value of the compensated angle measurement error of the single reading head can be reduced by about 93.76%, which approximates to the error of the mean value of the double reading heads. The experimental results show that the error calibration and compensation method based on the proposed error model can effectively compensate the angle measurement error of the circular grating with a single reading head, and obtain a high-precision measurement angle.
format article
author Yongbin Du
Feng Yuan
Zongze Jiang
Kai Li
Shuiwang Yang
Qingbai Zhang
Yinghui Zhang
Hongliang Zhao
Zhaorui Li
Shunli Wang
author_facet Yongbin Du
Feng Yuan
Zongze Jiang
Kai Li
Shuiwang Yang
Qingbai Zhang
Yinghui Zhang
Hongliang Zhao
Zhaorui Li
Shunli Wang
author_sort Yongbin Du
title Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
title_short Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
title_full Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
title_fullStr Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
title_full_unstemmed Strategy to Decrease the Angle Measurement Error Introduced by the Use of Circular Grating in Dynamic Torque Calibration
title_sort strategy to decrease the angle measurement error introduced by the use of circular grating in dynamic torque calibration
publisher MDPI AG
publishDate 2021
url https://doaj.org/article/b22f4dfae17c40d2af3ca7725766c033
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