Increasing the performance of continuous compression moulding by local pressure adaption

Continuous compression moulding (CCM) is an efficient process for manufacturing endless fibre-reinforced thermoplastic composites, so called organic sheets. The semi-finished products are fully impregnated and consolidated and can be thermoformed into complex 3D-geometries. Applications benefit from...

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Autores principales:	Florian Piott, Andreas Krämer, André Lück, Leo Hoffmann, Peter Mitschang, Dietmar Drummer
Formato:	article
Lenguaje:	EN
Publicado:	Taylor & Francis Group 2021
Materias:	continuous compression moulding organic sheet impregnation solidification Polymers and polymer manufacture TP1080-1185 Automation T59.5
Acceso en línea:	https://doaj.org/article/b314c0baa1d2452db660fb7aab725f8e
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spelling	oai:doaj.org-article:b314c0baa1d2452db660fb7aab725f8e2021-12-02T18:01:49ZIncreasing the performance of continuous compression moulding by local pressure adaption2055-035910.1080/20550340.2021.1888209https://doaj.org/article/b314c0baa1d2452db660fb7aab725f8e2021-02-01T00:00:00Zhttp://dx.doi.org/10.1080/20550340.2021.1888209https://doaj.org/toc/2055-0359Continuous compression moulding (CCM) is an efficient process for manufacturing endless fibre-reinforced thermoplastic composites, so called organic sheets. The semi-finished products are fully impregnated and consolidated and can be thermoformed into complex 3D-geometries. Applications benefit from excellent weight-specific features as well as functional integration. Nevertheless, limited production speed and lower than acceptable manufacturing quality are still a challenge, especially with the use of high shrinkage polymers. Hence, porosities and defects due to pressure drops inside the laminate during impregnation and solidification can cause degradation in material properties. With the integration of an active adaptive pressing tool and an inline pressure measurement system, the process can be optimised towards guided impregnation and improved pressure distribution. A calculation method based on the B-factor method by Mayer has been adapted for the CCM process in order to enhance the tool design. Both, production speed as well as organic sheet quality can be improved with the optimised processing system presented in the following work.Florian PiottAndreas KrämerAndré LückLeo HoffmannPeter MitschangDietmar DrummerTaylor & Francis Grouparticlecontinuous compression mouldingorganic sheetimpregnationsolidificationPolymers and polymer manufactureTP1080-1185AutomationT59.5ENAdvanced Manufacturing: Polymer & Composites Science, Vol 0, Iss 0, Pp 1-14 (2021)
institution	DOAJ
collection	DOAJ
language	EN
topic	continuous compression moulding organic sheet impregnation solidification Polymers and polymer manufacture TP1080-1185 Automation T59.5
spellingShingle	continuous compression moulding organic sheet impregnation solidification Polymers and polymer manufacture TP1080-1185 Automation T59.5 Florian Piott Andreas Krämer André Lück Leo Hoffmann Peter Mitschang Dietmar Drummer Increasing the performance of continuous compression moulding by local pressure adaption
description	Continuous compression moulding (CCM) is an efficient process for manufacturing endless fibre-reinforced thermoplastic composites, so called organic sheets. The semi-finished products are fully impregnated and consolidated and can be thermoformed into complex 3D-geometries. Applications benefit from excellent weight-specific features as well as functional integration. Nevertheless, limited production speed and lower than acceptable manufacturing quality are still a challenge, especially with the use of high shrinkage polymers. Hence, porosities and defects due to pressure drops inside the laminate during impregnation and solidification can cause degradation in material properties. With the integration of an active adaptive pressing tool and an inline pressure measurement system, the process can be optimised towards guided impregnation and improved pressure distribution. A calculation method based on the B-factor method by Mayer has been adapted for the CCM process in order to enhance the tool design. Both, production speed as well as organic sheet quality can be improved with the optimised processing system presented in the following work.
format	article
author	Florian Piott Andreas Krämer André Lück Leo Hoffmann Peter Mitschang Dietmar Drummer
author_facet	Florian Piott Andreas Krämer André Lück Leo Hoffmann Peter Mitschang Dietmar Drummer
author_sort	Florian Piott
title	Increasing the performance of continuous compression moulding by local pressure adaption
title_short	Increasing the performance of continuous compression moulding by local pressure adaption
title_full	Increasing the performance of continuous compression moulding by local pressure adaption
title_fullStr	Increasing the performance of continuous compression moulding by local pressure adaption
title_full_unstemmed	Increasing the performance of continuous compression moulding by local pressure adaption
title_sort	increasing the performance of continuous compression moulding by local pressure adaption
publisher	Taylor & Francis Group
publishDate	2021
url	https://doaj.org/article/b314c0baa1d2452db660fb7aab725f8e
work_keys_str_mv	AT florianpiott increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption AT andreaskramer increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption AT andreluck increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption AT leohoffmann increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption AT petermitschang increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption AT dietmardrummer increasingtheperformanceofcontinuouscompressionmouldingbylocalpressureadaption
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Increasing the performance of continuous compression moulding by local pressure adaption

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