Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas

In recent years, one of the most important challenges worldwide is to meet increasingly stricter environmental regulations while maintaining the profitability of plants. Modelling particular parts of existing technologies can help efficient operation, reduce energy consumption, minimize emissions, a...

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Autores principales: Nikolett Rado-Foty, Attila Egedy, Lajos Nagy, Ivan Hegedus
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Publicado: AIDIC Servizi S.r.l. 2021
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spelling oai:doaj.org-article:b50285b21231436ebd30f805594fb9042021-11-15T21:48:48ZComparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas10.3303/CET21880362283-9216https://doaj.org/article/b50285b21231436ebd30f805594fb9042021-11-01T00:00:00Zhttps://www.cetjournal.it/index.php/cet/article/view/11829https://doaj.org/toc/2283-9216In recent years, one of the most important challenges worldwide is to meet increasingly stricter environmental regulations while maintaining the profitability of plants. Modelling particular parts of existing technologies can help efficient operation, reduce energy consumption, minimize emissions, and keep operating costs low. Furthermore, adequately validated models provide the opportunity to examine different equipment designs, operating parameters side by side without hindering the technological process. The coke oven gas purification technology of a Hungarian coke oven plant was studied in this research work. As a by-product of coke production, approximately 40,000 - 60,000 m3 crude coke oven gas is generated every hour, which has to be cleaned before being used for energy purposes. First, the cooled crude coke oven gas is fed into the hydrogen sulfide scrubber in a counter-current flow. Then, the hydrogen sulfide is absorbed in an ammonia-rich washing liquid coming from the following two ammonia scrubbers. In this study, two mathematical models, equilibrium-stage and rate-based models, were used to simulate the removal of H2S from coke oven gas in the Aspen Plus process simulator program. The validation of the models was performed by using the operating measurements of the outlet streams. The results closely approximate the measured composition of the outflows. However, the simulation results predicted by the rate-based model show better agreement than the equilibrium model compared with the experimental data. With the use of the rate-based model, a sensitivity analysis was made, taking into account the parameters that have a tremendous impact on the cleaning process and can also be controlled by appropriate intervention. The creation of this model was the first step in building the simulation of the entire gas purification process, which will be used to optimize the operation and create an operator training system.Nikolett Rado-FotyAttila EgedyLajos NagyIvan HegedusAIDIC Servizi S.r.l.articleChemical engineeringTP155-156Computer engineering. Computer hardwareTK7885-7895ENChemical Engineering Transactions, Vol 88 (2021)
institution DOAJ
collection DOAJ
language EN
topic Chemical engineering
TP155-156
Computer engineering. Computer hardware
TK7885-7895
spellingShingle Chemical engineering
TP155-156
Computer engineering. Computer hardware
TK7885-7895
Nikolett Rado-Foty
Attila Egedy
Lajos Nagy
Ivan Hegedus
Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
description In recent years, one of the most important challenges worldwide is to meet increasingly stricter environmental regulations while maintaining the profitability of plants. Modelling particular parts of existing technologies can help efficient operation, reduce energy consumption, minimize emissions, and keep operating costs low. Furthermore, adequately validated models provide the opportunity to examine different equipment designs, operating parameters side by side without hindering the technological process. The coke oven gas purification technology of a Hungarian coke oven plant was studied in this research work. As a by-product of coke production, approximately 40,000 - 60,000 m3 crude coke oven gas is generated every hour, which has to be cleaned before being used for energy purposes. First, the cooled crude coke oven gas is fed into the hydrogen sulfide scrubber in a counter-current flow. Then, the hydrogen sulfide is absorbed in an ammonia-rich washing liquid coming from the following two ammonia scrubbers. In this study, two mathematical models, equilibrium-stage and rate-based models, were used to simulate the removal of H2S from coke oven gas in the Aspen Plus process simulator program. The validation of the models was performed by using the operating measurements of the outlet streams. The results closely approximate the measured composition of the outflows. However, the simulation results predicted by the rate-based model show better agreement than the equilibrium model compared with the experimental data. With the use of the rate-based model, a sensitivity analysis was made, taking into account the parameters that have a tremendous impact on the cleaning process and can also be controlled by appropriate intervention. The creation of this model was the first step in building the simulation of the entire gas purification process, which will be used to optimize the operation and create an operator training system.
format article
author Nikolett Rado-Foty
Attila Egedy
Lajos Nagy
Ivan Hegedus
author_facet Nikolett Rado-Foty
Attila Egedy
Lajos Nagy
Ivan Hegedus
author_sort Nikolett Rado-Foty
title Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
title_short Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
title_full Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
title_fullStr Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
title_full_unstemmed Comparison of Equilibrium-Stage and Rate-Based Models of a H2S Scrubber for Purification of Coke Oven Gas
title_sort comparison of equilibrium-stage and rate-based models of a h2s scrubber for purification of coke oven gas
publisher AIDIC Servizi S.r.l.
publishDate 2021
url https://doaj.org/article/b50285b21231436ebd30f805594fb904
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AT lajosnagy comparisonofequilibriumstageandratebasedmodelsofah2sscrubberforpurificationofcokeovengas
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