Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press

In this study, we propose a suitable blanking velocity for the blanking of different materials using a screw drive servo press. Under this blanking velocity, press blanking can be carried out without causing an increase in blanking vibration. Blanking noise and vibration are causes of pollution. Mor...

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Autores principales: Tomohiro MURAKAMI, Ming YANG, Hiroshi KISHI, Sigeki MORI, Masahiro OHKAWA
Formato: article
Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2016
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Acceso en línea:https://doaj.org/article/b700fb1b9ea64b4f95cb89e9051ea069
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spelling oai:doaj.org-article:b700fb1b9ea64b4f95cb89e9051ea0692021-11-26T06:40:16ZInfluence of blanking distance of materials on increase in blanking vibration using screw drive servo press2187-974510.1299/mej.15-00572https://doaj.org/article/b700fb1b9ea64b4f95cb89e9051ea0692016-01-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/3/2/3_15-00572/_pdf/-char/enhttps://doaj.org/toc/2187-9745In this study, we propose a suitable blanking velocity for the blanking of different materials using a screw drive servo press. Under this blanking velocity, press blanking can be carried out without causing an increase in blanking vibration. Blanking noise and vibration are causes of pollution. Moreover, blanking vibration reduces the precision of press work products and the lifetimes of the press machine and press die. Recently, a servo press has been developed for advanced press work. A screw drive servo press does not have a mechanical bottom dead center but location of its slide is constantly measured, and highly precise location and speed control are achieved by a feedback control system. However, blanking vibration is increased at high blanking velocities using this machine. Our previous study clarified that the blanking velocity and blanking time affect of blanking vibration. However, the influence of the material is not clear. Thus, we studied the relationship between the material and the vibration in blanking with a screw drive servo press both experimentally, and by simulation. At the experiment, we compared the blanking vibration of four materials with different tensile strengths. As a result, we found that the blanking time is different for each material, because the blanking distance depends on each material. And finally, we propose an equation as a general formula which calculates the threshold of blanking velocity vt to prevent an increase in blanking vibration.Tomohiro MURAKAMIMing YANGHiroshi KISHISigeki MORIMasahiro OHKAWAThe Japan Society of Mechanical Engineersarticlescrew drive servo presstensile strengthbreaking loadblanking distanceblanking timebreak through distancefeedback controldisturbance settling timeMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 3, Iss 2, Pp 15-00572-15-00572 (2016)
institution DOAJ
collection DOAJ
language EN
topic screw drive servo press
tensile strength
breaking load
blanking distance
blanking time
break through distance
feedback control
disturbance settling time
Mechanical engineering and machinery
TJ1-1570
spellingShingle screw drive servo press
tensile strength
breaking load
blanking distance
blanking time
break through distance
feedback control
disturbance settling time
Mechanical engineering and machinery
TJ1-1570
Tomohiro MURAKAMI
Ming YANG
Hiroshi KISHI
Sigeki MORI
Masahiro OHKAWA
Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
description In this study, we propose a suitable blanking velocity for the blanking of different materials using a screw drive servo press. Under this blanking velocity, press blanking can be carried out without causing an increase in blanking vibration. Blanking noise and vibration are causes of pollution. Moreover, blanking vibration reduces the precision of press work products and the lifetimes of the press machine and press die. Recently, a servo press has been developed for advanced press work. A screw drive servo press does not have a mechanical bottom dead center but location of its slide is constantly measured, and highly precise location and speed control are achieved by a feedback control system. However, blanking vibration is increased at high blanking velocities using this machine. Our previous study clarified that the blanking velocity and blanking time affect of blanking vibration. However, the influence of the material is not clear. Thus, we studied the relationship between the material and the vibration in blanking with a screw drive servo press both experimentally, and by simulation. At the experiment, we compared the blanking vibration of four materials with different tensile strengths. As a result, we found that the blanking time is different for each material, because the blanking distance depends on each material. And finally, we propose an equation as a general formula which calculates the threshold of blanking velocity vt to prevent an increase in blanking vibration.
format article
author Tomohiro MURAKAMI
Ming YANG
Hiroshi KISHI
Sigeki MORI
Masahiro OHKAWA
author_facet Tomohiro MURAKAMI
Ming YANG
Hiroshi KISHI
Sigeki MORI
Masahiro OHKAWA
author_sort Tomohiro MURAKAMI
title Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
title_short Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
title_full Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
title_fullStr Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
title_full_unstemmed Influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
title_sort influence of blanking distance of materials on increase in blanking vibration using screw drive servo press
publisher The Japan Society of Mechanical Engineers
publishDate 2016
url https://doaj.org/article/b700fb1b9ea64b4f95cb89e9051ea069
work_keys_str_mv AT tomohiromurakami influenceofblankingdistanceofmaterialsonincreaseinblankingvibrationusingscrewdriveservopress
AT mingyang influenceofblankingdistanceofmaterialsonincreaseinblankingvibrationusingscrewdriveservopress
AT hiroshikishi influenceofblankingdistanceofmaterialsonincreaseinblankingvibrationusingscrewdriveservopress
AT sigekimori influenceofblankingdistanceofmaterialsonincreaseinblankingvibrationusingscrewdriveservopress
AT masahiroohkawa influenceofblankingdistanceofmaterialsonincreaseinblankingvibrationusingscrewdriveservopress
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