Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder

In a large-scale plant such as a nuclear power plant, thousands of process values are measured for the purpose of monitoring the plant performance and the health of various systems. It is difficult for plant operators to constantly monitor all of the process values. We present a data-driven method t...

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Autores principales: Susumu NAITO, Yasunori TAGUCHI, Yuichi KATO, Kouta NAKATA, Ryota MIYAKE, Isaku NAGURA, Shinya TOMINAGA, Toshio AOKI
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Lenguaje:EN
Publicado: The Japan Society of Mechanical Engineers 2021
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Acceso en línea:https://doaj.org/article/b789e727c4134003b2d441bc15325451
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spelling oai:doaj.org-article:b789e727c4134003b2d441bc153254512021-11-29T06:09:58ZAnomaly sign detection by monitoring thousands of process values using a two-stage autoencoder2187-974510.1299/mej.20-00534https://doaj.org/article/b789e727c4134003b2d441bc153254512021-07-01T00:00:00Zhttps://www.jstage.jst.go.jp/article/mej/8/4/8_20-00534/_pdf/-char/enhttps://doaj.org/toc/2187-9745In a large-scale plant such as a nuclear power plant, thousands of process values are measured for the purpose of monitoring the plant performance and the health of various systems. It is difficult for plant operators to constantly monitor all of the process values. We present a data-driven method to comprehensively monitor a large number of process values and detect early signs of anomalies, including unknown events, with few false positives. In order to learn the complex changing internal state of a nuclear power plant and accurately predict the normal process values, we created a two-stage autoencoder composed of a time window autoencoder and a deviation autoencoder, which is a deep learning network structure corresponding to the characteristics of the process values. We assessed performances of the two-stage autoencoder with simulated process values of a nuclear power plant, a 1,100 MW boiling water reactor having 3,100 analog process values. In situations where it is difficult to predict the normal state (rapid operation mode change, transient state, and small fluctuations in the process values), the two-stage autoencoder properly predicted the normal process values and showed excellent performances with early detection and zero false positives, except for one case. The two-stage autoencoder would be an effective solution for comprehensive plant monitoring and early detection of anomaly signs.Susumu NAITOYasunori TAGUCHIYuichi KATOKouta NAKATARyota MIYAKEIsaku NAGURAShinya TOMINAGAToshio AOKIThe Japan Society of Mechanical Engineersarticleplant monitoringbig dataanomaly sign detectionmachine learningdeep learningautoencodermultivariate time seriesMechanical engineering and machineryTJ1-1570ENMechanical Engineering Journal, Vol 8, Iss 4, Pp 20-00534-20-00534 (2021)
institution DOAJ
collection DOAJ
language EN
topic plant monitoring
big data
anomaly sign detection
machine learning
deep learning
autoencoder
multivariate time series
Mechanical engineering and machinery
TJ1-1570
spellingShingle plant monitoring
big data
anomaly sign detection
machine learning
deep learning
autoencoder
multivariate time series
Mechanical engineering and machinery
TJ1-1570
Susumu NAITO
Yasunori TAGUCHI
Yuichi KATO
Kouta NAKATA
Ryota MIYAKE
Isaku NAGURA
Shinya TOMINAGA
Toshio AOKI
Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
description In a large-scale plant such as a nuclear power plant, thousands of process values are measured for the purpose of monitoring the plant performance and the health of various systems. It is difficult for plant operators to constantly monitor all of the process values. We present a data-driven method to comprehensively monitor a large number of process values and detect early signs of anomalies, including unknown events, with few false positives. In order to learn the complex changing internal state of a nuclear power plant and accurately predict the normal process values, we created a two-stage autoencoder composed of a time window autoencoder and a deviation autoencoder, which is a deep learning network structure corresponding to the characteristics of the process values. We assessed performances of the two-stage autoencoder with simulated process values of a nuclear power plant, a 1,100 MW boiling water reactor having 3,100 analog process values. In situations where it is difficult to predict the normal state (rapid operation mode change, transient state, and small fluctuations in the process values), the two-stage autoencoder properly predicted the normal process values and showed excellent performances with early detection and zero false positives, except for one case. The two-stage autoencoder would be an effective solution for comprehensive plant monitoring and early detection of anomaly signs.
format article
author Susumu NAITO
Yasunori TAGUCHI
Yuichi KATO
Kouta NAKATA
Ryota MIYAKE
Isaku NAGURA
Shinya TOMINAGA
Toshio AOKI
author_facet Susumu NAITO
Yasunori TAGUCHI
Yuichi KATO
Kouta NAKATA
Ryota MIYAKE
Isaku NAGURA
Shinya TOMINAGA
Toshio AOKI
author_sort Susumu NAITO
title Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
title_short Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
title_full Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
title_fullStr Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
title_full_unstemmed Anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
title_sort anomaly sign detection by monitoring thousands of process values using a two-stage autoencoder
publisher The Japan Society of Mechanical Engineers
publishDate 2021
url https://doaj.org/article/b789e727c4134003b2d441bc15325451
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